2008

Thermal Spray Formation of Polymer Coatings

This innovation forms a sprayable polymer film using powdered precursor materials and an in-process heating method. This device directly applies a powdered polymer onto a substrate to form an adherent, mechanically-sound, and thickness-regulated film. The process can be used to lay down both fully dense and porous, e.g., foam, coatings. This system is field-deployable and includes power distribution, heater controls, polymer constituent material bins, flow controls, material transportation functions, and a thermal spray apparatus.

The only thing required for operation in the field is a power source. Because this method does not require solvents, it does not release the toxic, volatile organic compounds of previous methods. Also, the sprayed polymer material is not degraded because this method does not use hot combustion gas or hot plasma gas. This keeps the polymer from becoming rough, porous, or poorly bonded.

This work was done by Scott Coguill, Stephen L. Galbraith, Darren L. Tuss, Milan Ivosevic, and Lawrence Farrar of Resodyn Corporation for Glenn Research Center.

Inquiries concerning rights for the commercial use of this invention should be addressed to NASA Glenn Research Center, Innovative Partnerships Office, Attn: Steve Fedor, Mail Stop 4–8, 21000 Brookpark Road, Cleveland, Ohio 44135. Refer to LEW-18246-1.

White Papers

Determining an Effective Analog Sampling Rate
Sponsored by Sealevel
Thermally Conductive Epoxies Optimize Electronic Assemblies
Sponsored by Master Bond
How to Avoid Bearing Corrosion
Sponsored by Kaydon
Managing Risk in Medical Connectors
Sponsored by Fischer Connectors
R&S® SMB100A, NRP, FSW-K6, ZVL Radar Educational Videos
Sponsored by Rohde and Schwarz A and D
Solar Electric Systems – Power Reliability
Sponsored by SunWize

White Papers Sponsored By: