2009

Graphite Non-Wovens as Functional Layers in Diagnostic Test Kits

Blood-handling diagnostic test strips can be used for diabetes testing and monitoring, and testing for other diseases.

The separation of serum or plasma from whole blood is of overriding importance in clinical chemistry. In particular, many diagnostic detection reactions of blood components proceed without impairment only after the red blood corpuscles have been separated off. This particularly applies to color reactions that are evaluated either by reflectometry or visually, or also electrochemically.

The use of special erythrocyte retention substrates in the field of whole blood analysis with the aid of test strips, such as blood sugar monitoring under home user conditions, is of particular importance.

altA multi-layer test system comprises a reagent layer and an erythrocyte separation zone with at least one or more glass fiber layers, which may be different. The whole blood is applied to the glass fiber layer, the erythrocytes being adsorbed into this layer as a consequence of agglutination, while plasma and serum diffuse into the reagent layer where the detection reaction can proceed without interference by erythrocytes. The glass fiber layer can comprise auxiliary reagents such as certain polar dyestuffs, which have the effect of coagulation or agglutination of the erythrocytes.

A disadvantage of the diagnostic test systems with erythrocyte retention substrates of glass fiber nonwovens is their relatively high requirement of whole blood volumes, which are about 10 μl for the known Reflotron® glucose test systems. However, smaller amounts of blood, for example, 5 μl or less, are of great advantage, in particular in respect to obtaining the blood as painlessly as possible.

Another important disadvantage of the glass fiber nonwovens is their low mechanical strength, which is even significantly below the known values for thin blotting papers. Mechanical working such as cutting or impregnation using conventional machines that require certain tear strengths is made exceptionally difficult as a result.

Nonwovens of graphite fibers can meet the requirements imposed on the erythrocyte separation function in an outstanding manner without the abovementioned disadvantages occurring. In this technology, the blood is applied via an opening and on the opposite side, a blue color reaction that is unimpaired by erythrocytes and correlated with the glucose concentration of the whole blood is observed after a few seconds.

Such graphite nonwovens are produced by SGL Carbon Group, the type Sigrafil SPC 7011 having proved to be particularly suitable for the erythrocyte separation layers. These are black nonwovens of high tear strength comprising graphite fibers with an average fiber diameter of 7 μm, a weight per unit area of 30 g/m2, a thickness of 0.5 mm, and a binder system of cross-linked polyvinyl alcohol, the content of which is about 20 to 24% by weight. Woven fabrics that can also be produced from graphite fibers — and are marketed under the name Sigratex® — are also suitable for preparation of the erythrocyte retention layers.

As a consequence of this very hydrophilic polymeric binder, the Sigrafil® graphite nonwovens are distinguished by an excellent wettability. Similarly to glass fiber nonwovens, a very rapid transportation of liquid is observed both in the horizontal and vertical directions.