2009

Using Hollow Core Plastic Bragg Fiber to Deliver Ultrashort Pulse Laser Beams

Ultrashort pulse (USP), or “ultrafast,” lasers emit extremely brief pulses of light, generally with duration of a picosecond (10-12 seconds) or less. The pulses are characterized by a high optical intensity that induces nonlinear interactions in various materials, including air.

altOne remarkable aspect in which USP lasers differ from traditional “long pulse” or continuous wave (CW) lasers is in their mechanism of ablation. A CW laser uses a process of linear excitation, generating substantial heat during the ablation process. The generated heat can vaporize the target, but it also creates widespread collateral damage since the heat generated can transfer in an uncontrolled fashion to the area surrounding the target. This can lead to melting, material reflow, or tissue charring.

In contrast, USP laser pulses deposit their energy in a time interval too short for significant thermal diffusion. Since the USP interaction avoids strong electron-to-phonon coupling, material removal is mediated by ionization (plasma formation) and Coulombic explosion. The ablation event occurs without leaving behind any heat or collateral damage. The benefits of athermal USP laser ablation in biomedical, material science, and micromachining applications have been investigated both theoretically and experimentally in research laboratories around the world with systems using high energy and low repetition rate optical ultrashort pulse trains. Real-world applications have been scarce due to the historical lack of robust, affordable and flexible laser sources with meaningful energy and average power specifications. More recent commercially available systems have leveraged new fiber-based technology to bring higher peak and average power to the market place.

Optical Fiber

For many applications, such as advanced biomedicine, it is critical to deliver the ultrashort laser pulses using a fiber optic path for precise, safe and minimally invasive ablation of soft or hard tissue. Historically, delivering high peak power ultrashort pulses with an optical fiber has been challenging due to optical nonlinear distortion, beam quality degradation, and dielectric damage of the fiber facets. For USP lasers, conventional systems still require hard-optic beam delivery (lenses and mirrors), either built into gantry robots or by means of an articulated arm. These solutions are expensive, bulky, and prone to frequent repair and maintenance. Hollow core plastic Bragg fiber USP beam delivery could decrease the cost of these machines and improve the flexibility by simplifying the system design. An optical fiber suitable for USP laser delivery should satisfy the following:

  1. Low transmission losses: the pulses must be delivered to the process site, usually a few meters to a few tens of meters, without significant power loss. Less than 1 dB/m transmission loss is required for most applications.
  2. High damage threshold: the fiber facets should not be damaged, or ablated, by the ultrashort pulses with peak power > 10 MW and pulse energy >10μJ.
  3. Low nonlinearities: the high pulse quality of the input pulses should not be distorted enroute to the target.
  4. Low chromatic dispersion: the ultra-short pulse duration should not be increased while traversing the fiber.
  5. Near diffraction-free beam quality: the output ultrashort pulses must be focusable to a tight spot on the target for various applications. The beam propagation parameter, or M2 value, should be less than 1.3.

Bragg Fiber

The hollow core plastic Bragg fiber is a promising candidate for USP laser beam delivery. As shown in Figure 1, the Bragg fiber consists of a hollow core, a bi-layer structure with alternating layers of high- and low-index materials with strong refractive index contrast and a plastic cladding layer for mechanical protection. The high- and low-index stack forms a “perfect mirror” on the inner surface of the hollow core, akin to multi-layer dielectric mirrors. The structure opens up a full photonic band-gap within the fiber that prevents the light in a specific wavelength band from leaking out during propagation1. Similar fiber has been fabricated and demonstrated commercially for continuous wave CO2 laser delivery2.