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2016 Create the Future Design Contest: Grand Prize Winner

HYLIION - HYBRID TECHNOLOGY FOR SEMI-TRAILERS AND THE TRUCKING INDUSTRYThomas Healy, RF Culbertson, AJ Emanuele, Morgan Culbertson, Wilson Sa, Pam Culbertson, Chad Saylor, Len Kulbacki, Eric Weber, Adam Faris, Kim Kasee, Roger Richter, Jared King, Phil Aufdencamp, and Tim GehringHyliion, Pittsburgh, PA "The Hyliion team is honored to be the Grand Prize winner of the prestigious Create the Future Contest. It is a tremendous validation of the impact the Hyliion Intelligent Electric Drive Axle System will have on the trucking industry, and the environment." Hyliion is bringing hybrid efficiency to the trucking industry by replacing a semi-trailer’s passive axle with the Intelligent Electric Drive Axle System. The system can decrease fuel consumption and reduce emissions by capturing wasted energy and storing it in a battery pack to help propel the trailer when needed. Currently, tractor-trailers get 6.5 miles per gallon, and on average use $48,000 of fuel annually (per tractor). The trucking industry in the U.S. spends $150B per year on fuel; 6.2% of all emissions in the U.S. comes from trucks.

Posted in: Articles, Automotive, Energy, Energy Storage, Renewable Energy, Alternative Fuels, Green Design & Manufacturing

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2016 Create the Future Contest: Automotive & Transportation Category Winner

CASTROL REINVENTS THE OIL CHANGE WITH NEXCELKrishan Arora, Mike Baker, Glenn Barber, Peter Brett, Ross Dewhurst, Melvyn Dover, John Gamston, Steven Goodier, Annie Leeson, Vincent Panel, Ben Russell, Alessandra Scotese, Oliver Taylor, Julian Von Thungen-Reichenbach-Evans, Chris Wilks, John Ward-Zinski, and Roy Williamson Castrol, Oxford, UKCastrol’s NEXCEL system is a sealed oil cell that contains both the engine oil and the oil filter, so it can be easily removed and replaced by hand in about 90 seconds versus 20 minutes for a conventional oil change. The sealed cell ensures that used oil is collected and handled safely, facilitating enhanced recycling and reuse of the waste oil into high-quality lubricants through a dedicated re-refining process.

Posted in: Articles, Automotive, Thermal Management, Recycling Technologies

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2016 Create the Future Contest: Aerospace & Defense Category Winner

FLASH® BAINITE — HIGH PERFORMANCE ARMORGary Cola, Flash Bainite, Washington, MI “This award provides small-scale manufacturers, the largest steel mills, and all in between the Flash knowledge to make everyday steel components stronger than titanium, lighter than aluminum, yet able to fold almost like paper. Migrating Flash Armor Technology to civilian markets will allow automotive, agricultural, architectural, shipping, and oil/gas infrastructure to be lightweight, yet stronger.” The Flash® Bainite Process is a rapid heat treating process for creating steel that is stronger than titanium, lighter than aluminum, and made at lower cost than traditional high-strength steel. Flash Bainite steel, which was originally developed for the armor industry, is migrating to civilian uses such as automotive applications (safer/lighter crash structure), building/bridge construction (stronger), and even lawn edger blades (longer life).

Posted in: Articles, Defense

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2016 Create the Future Design Contest: Electronics Category Winner

1,000X BETTER DATA COMPRESSION AND REAL-TIME DECODING OF HIGH-RESOLUTION MAPS Shaun McWherter, Mark Skoog, and Jamie Willhite, NASA Armstrong Flight Research Center, Edwards, CA; and Loyd Hook, University of Tulsa, OK “Our team is honored to receive this award. Our improvements to data handling and compression will hopefully go on to save many lives in the future. This award will help garner the attention of potential licensees and build interest in this advancement. We are very grateful to NASA Tech Briefs and the judges for their consideration.” This NASA-developed data-compression technology is capable of encoding massive amounts of data into a package more than 1,000 times smaller than with standard compression, which can transform the use of digital terrain maps (DTMs) in restricted environments such as tablets, smartphones, and embedded systems. Created at NASA’s Armstrong Flight Research Center, the software system integrates innovative encoding and decoding algorithms to provide a 5,000:1 compression ratio and rapid/continuous decompression in constrained computing situations. It enables users to access and create customized DTMs from a variety of data sources using a single graphical user interface.

Posted in: Articles, Electronics

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2016 Create the Future Design Contest: Machinery/Automation/Robotics Category Winner

SHAPE MEMORY ALLOY BASED SAFETY LATCH Nicholas W. Pinto, Suresh Gopalakrishnan, Chandra S. Namuduri, Nancy L. Johnson, and Mark Vann General Motors, Warren, MIGeneral Motors has invented a device that indicates when an unsafe level of energy remains in an electrical panel box after the main power has been disconnected. Possible sources of this energy may be incorrect wiring, external device add-ons, and the presence of residual charge from capacitors. The device works by engaging a safety latch mechanism built with shape memory alloy (SMA) technology along with an audio or visual alarm.

Posted in: Articles, Manufacturing & Prototyping, Implants & Prosthetics, Medical, Machinery & Automation, Robotics

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2016 Create the Future Design Contest: Medical Category Winner

CONTINUOUS WEARABLE BLOOD PRESSURE MONITOR Sean Connell, Kyle Miller, Jay Pandit, and Jung-En Wu Bold Diagnostics, Evanston, IL “My team is honored to be recognized out of such a competitive field. We are truly passionate about bringing our mobile health monitoring solution to market, and feel that recognition from the Tech Briefs competition will propel our efforts.” Bold Diagnostics has developed a blood pressure monitoring system that is comfortable for patients and seamlessly integrates into their everyday lives. The low-cost monitor includes a set of wearable wristbands that uses optical biosensors to continuously measure blood pressure, and a smartphone application that uploads a report into the patient’s medical record for clinician review. The solution provides accurate measurements with greater frequency, enabling doctors to positively impact clinical outcomes with proper blood pressure management.

Posted in: Articles, Medical, Patient Monitoring

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2016 Create the Future Design Contest: Consumer Products Category Winner

MIFOLD Jon Sumroy, Carfoldio, Ltd., Ra’anana, Israel “The award is a true accolade from design and engineering professionals. This means that, as well as solving a serious problem with a convenient, practical, and affordable solution, we have solved the problem in a well designed and engineered way. The credibility of the contest, and the respect and professionalism of the organizers and judges, will enhance our ability to market the Grab-and-Go Booster Seat worldwide. This will help us keep more children safer in more journeys, more of the time.” The mifold Grab-and-Go booster seat for children aged 4-12 is more than ten times smaller than a regular booster seat and just as safe. A regular booster seat works by lifting a child up to the position of an adult. mifold does the opposite, securing the seatbelt in the correct position on the hips and shoulder by holding the seatbelt down at three points.

Posted in: Articles, Automotive, Consumer Product Manufacturing, Imaging, Medical

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