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Repairing Chipped Silicide Coatings on Refractory Metal Substrates

Two methods have been demonstrated to be feasible. The space shuttle orbiter’s reaction control system (RCS) is a series of small thrusters that use hypergolic fuels to orient the orbiter in space. The RCS thrusters are constructed from a special niobium-based alloy — the C-103. This alloy retains excellent mechanical properties from cryogenic temperature all the way up to 2,500 °F (1,370 °C). Despite its excellent, high-temperature properties, C-103 is susceptible to rapid oxidation at elevated temperatures. Were the naked C-103 alloy exposed to the operational thruster environment, it would rapidly oxidize, at least losing all of its structural integrity, or, at worst, rapidly “burning.” Either failure would be catastrophic. To prevent this rapid oxidation during thruster firing, the RCS thrusters are coated with a silicide-based protective coating — the R512a. Over time, this protective coating becomes weathered and begins to develop chips. Launch Commit Criteria limit the diameter and depth of an acceptable pit; otherwise, the thruster must be removed from the orbiter — a very costly, time-consuming procedure. The authors have developed two methods to repair damaged R512a coatings on C-103.

Posted in: Briefs, TSP

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Momentum Measurement



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Technologies of the Week

A fiber optic link noise measurement and optimization system is available. It includes an apparatus for measuring noise signals in each fiber optic link and apparatus for generating system performance data corresponding to the noise signals measured by the noise measurement apparatus. View this technology here.

Posted in: Blog

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Smell Test



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From Rockets to Racecars

NASA's Langley Research Center scientists developed a family of catalysts for low- temperature oxidation of carbon monoxide and other gases. The catalysts provide oxidation of both carbon monoxide and formaldehyde at room temperature without requiring any energy input, just a suitable flow of gas through them.

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Monitoring Wake Vortices for More Efficient Airports

Wake vortices are generated by all aircraft during flight. The larger the aircraft, the stronger the wake, so the Federal Aviation Administration (FAA) separates aircraft to ensure wake turbulence has no effect on approaching aircraft. Currently, though, the time between planes is often larger than it needs to be for the wake to dissipate. This unnecessary gap translates into arrival and departure delays, but since the wakes are invisible, the delays are nearly inevitable.

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Popping a Hole in High-Speed Pursuits

NASA's Plum Brook Station, a 6,400-acre, remote test installation site for Glenn Research Center, houses unique, world-class test facilities, including the world's largest space environment simulation chamber and the world's only laboratory capable of full-scale rocket engine firings and launch vehicle system level tests at high-altitude conditions. Plum Brook Station performs complex and innovative ground tests for the U.S. Government (civilian and military), the international aerospace community, as well as the private sector.

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