Special Coverage

Home

Rapid Injection Molding Offers Alternative to Conventional Prototyping

Rapid injection molding produces a fully functional part from a 3D CAD model. Now more than ever, technological advancements drive the product design process.Increasingly powerful CAD programs allow more complex product designs, which in turn drive the demand for more complex prototypes. At the same time,fast-moving competitive markets require frequent design changes, shorter lead times, and tighter budgets. In short,prototyping must be faster, better, and less expensive.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Process for Making Single-Domain Magnetite Crystals

Crystals can be chemically pure and free of defects. A process for making chemically pure, single-domain magnetite crystals substantially free of structural defects has been invented as a byproduct of research into the origin of globules in a meteorite found in Antarctica and believed to have originated on Mars. The globules in the meteorite comprise layers of mixed (Mg, Fe, and Ca) carbonates, magnetite, and iron sulfides. Since the discovery of the meteorite was announced in August 1996, scientists have debated whether the globules are of biological origin or were formed from inorganic materials by processes that could have taken place on Mars. While the research that led to the present invention has not provided a definitive conclusion concerning the origin of the globules, it has shown that globules of a different but related chemically layered structure can be grown from inorganic ingredients in a multistep precipitation process.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

A New Process for Fabricating Random Silicon Nanotips

This process is relatively simple and inexpensive. An improved process for the fabrication of random arrays of silicon nanotips has been demonstrated to be feasible. Relative to other such processes, this process offers advantages of low cost and simplicity. Moreover, this process can readily be combined with other processes used to fabricate integrated circuits and other monolithic silicon structures.

Posted in: Manufacturing & Prototyping, Briefs, TSP

Read More >>

Resin-Transfer-Molding of a Tool Face

A resin-transfer-molding (RTM) process has been devised for fabricating a matrix/graphite-cloth composite panel that serves as tool face for manufacturing other composite panels. Heretofore, RTM has generally been confined to resins with viscosities low enough that they can readily flow through interstices of cloth. The present process makes it possible to use a high-temperature, more-viscous resin required for the tool face. First, a release layer and then a graphite cloth are laid on a foam pattern that has the desired contour. A spring with an inside diameter of 3/8 in. (˜9.5 mm) is placed along the long dimension of the pattern to act as a conduit for the resin. Springs with an inside diameter of 1/4 in. (˜6.4 mm) are run off the larger lengthwise spring for distributing the resin over the tool face. A glass cloth is laid on top to act as breather. The whole layup is vacuum-bagged. Resin is mixed and made to flow under vacuum assistance to infiltrate the layup through the springs. The whole process takes less than a day, and the exposure of personnel to resin vapors is minimized.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Development of Biomorphic Flyers

Autonomous flight control and navigation in small size is offered for planetary and terrestrial exploration applications. Biomorphic flyers have recently been demonstrated that utilize the approach described earlier in "Bio-Inspired Engineering of Exploration Systems" (NPO-21142), NASA Tech Briefs ,Vol.27, No.5 (May 2003), page 54, to distill the principles found in successful, nature-tested mechanisms of flight control. Two types of flyers are being built, corresponding to the imaging and shepherding flyers for a biomorphic mission described earlier in "Cooperative Lander-Surface/Aerial Microflyer Missions for Mars Exploration" (NPO-30286), NASA Tech Briefs, Vol.28, No.5 (May 2004), page 36. The common features of these two types of flyers are that both are delta-wing airplanes incorporating bio-inspired capabilities of control, navigation, and visual search for exploration. The delta-wing design is robust to ~40 G axial load and offers ease of stowing and packaging.

Posted in: Mechanical Components, Briefs, TSP

Read More >>

Second-Generation Six-Limbed Experimental Robot

This robot is designed to be more agile and dexterous than its predecessor. The figure shows the LEMUR II—the second generation of the Limbed Excursion Mechanical Utility Robot (LEMUR), which was described in "Six-Legged Ex- perimental Robot " (NPO-20897), NASA Tech Briefs,Vol.25, No.12 (December 2001), page 58. The LEMUR II incorporates a number of improvements, including new features, that extend its capabilities beyond those of its predecessor, which is now denoted the LEMUR I.

Posted in: Mechanical Components, Briefs, TSP

Read More >>

Miniature Linear Actuator for Small Spacecraft

A report discusses the development of a kit of mechanisms intended for use aboard future spacecraft having masses between 10 and 100 kg. The report focuses mostly on two prototypes of one of the mechanisms: a miniature linear actuator based on a shape-memory-alloy (SMA) wire. In this actuator, as in SMA-wire actuators described previously in NASA Tech Briefs, a spring biases a moving part toward one limit of its stroke and is restrained or pulled toward the other limit of the stroke by an SMA wire, which assumes a slightly lesser or greater "remembered" length, depending on whether or not an electric current is applied to the wire to heat it above a transition temperature. Topics addressed in the report include the need to develop mechanisms like these, the general approach to be taken in designing SMA actuators, tests of the two prototypes of the miniature linear actuators,and improvements in the second prototype over the first prototype resulting in reduced mass and increased stroke. The report also presents recommendations for future development, briefly discusses problems of tolerances and working with small parts, states a need for better understanding of behaviors of SMAs, and presents conclusions.

Posted in: Mechanical Components, Briefs, TSP

Read More >>