Special Coverage

Active Aircraft Pylon Noise Control System
Unmanned Aerial Systems Traffic Management
Method of Bonding Dissimilar Materials
Sonar Inspection Robot System
Applying the Dynamic Inertia Measurement Method to Full-Scale Aerospace Vehicles
Method and Apparatus for Measuring Surface Air Pressure
Fully Premixed, Low-Emission, High-Pressure, Multi-Fuel Burner
Self-Healing Wire Insulation
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Multi-Phase Ceramic System

Bearing surfaces are typically either metal-on-metal (MOM), ceramic-on-ceramic (COC), or metal-on-polyethylene (MOP). MOM and MOP couplings have the drawback that metallic or polyethylene particles can sometimes separate from the couplings, which can cause significant problems, particularly in a hip or joint replacement. COC couplings are less likely to lose particles due to wear, which makes them more biocompatible, but they are more susceptible to fracture. COC couplings also have a tendency to squeak as they move. Innovators at NASA’s Glenn Research Center have developed a technique using rare earth elements to fabricate a dual-phase ceramic composite that combines a wear-resistant phase and a solid-state lubricant phase. The result is a coupling material that, compared to currently used materials, exhibits a tenfold reduction in the friction coefficient, a sixfold reduction in wear, and a significant reduction in debris caused by wear. Glenn’s groundbreaking rare-earth aluminate composite has considerable potential, not only in biomedical applications, but also in commercial and industrial sectors.

Posted in: Briefs, Ceramics, Materials

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Minimally Machined HoneySiC Panels and T300 HoneySiC

The materials are intended for low areal density and near-zero CTE optomechanical structures.The primary purpose of this work is to develop and demonstrate technologies to manufacture ultra-low-cost precision optical systems for very large x-ray, UV/optical, or infrared telescopes.

Posted in: Briefs, Coatings & Adhesives, Materials

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Flexible Volumetric Structure

These composite elastic skins can be tailored for specific applications.NASA’s Langley Research Center has developed composite elastic skins for covering shape-changing (morphable) structures. These skins are intended especially for use on advanced aircraft that change shapes in order to assume different aerodynamic properties. Examples of aircraft shape changes include growth or shrinkage of bumps, conformal changes in wing planforms, cambers, twists, and bending of integrated leading and trailing-edge flaps. Prior to this invention, there was no way of providing smooth aerodynamic surfaces capable of large deflections while maintaining smoothness and sufficient rigidity.

Posted in: Briefs, Coatings & Adhesives, Materials

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Aeroplastic Composites

Aeroplastic refers to a family of polymeric composites with properties that provide a significant reduction in heat transfer. These composites reduce the thermal conductivity of the base polymer resin between 20%-50% without changing its mechanical properties or modifying the original techniques for processing those polymers. The composites can be made into fibers, molded, or otherwise processed into usable articles. Aeroplastic composites are superior alternatives to prior composite materials with respect to both their thermal conductivity and physical properties.

Posted in: Briefs, Coatings & Adhesives, Materials

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3G Laser Welder

Branson Ultrasonics, Danbury, CT, offers a 3G laser welder with the company's Simultaneous Through-Trans mission Infrared® (STTIr®) laser welding technology. STTlr laser weld technology is designed to produce a clear-on-clear, particulate-free, hermetically sealed weld and is ideal for welding delicate parts or those embedded with electronics. STTIr shapes multiple stationary laser beams in a wave guide along the entire length of the weld line. The wave guide that houses the laser ferrules can be configured on multiple axes to accommodate highly complex 3D contours, allowing designers to create parts for maximum functionality and ergonomic appeal.

Posted in: Products, Manufacturing & Prototyping

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Products of Tomorrow: October 2016

The technologies NASA develops don’t just blast off into space. They also improve our lives here on Earth. Life-saving search-and-rescue tools, implantable medical devices, advances in commercial aircraft safety, increased accuracy in weather forecasting, and the miniature cameras in our cellphones are just some of the examples of NASA-developed technology used in products today.

Posted in: Products, Aerospace, Manufacturing & Prototyping

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Machining Software

Mastercam 2017 machining software from CNC Software, Tolland, CT, features a new ribbon interface that groups similar functions and displays them in order, from simple to more complex. Dynamic Motion technology features micro lifts that use a line-of-sight approach to move the tool through unobstructed areas.

Posted in: Products, Aerospace, Software

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