Picture of four prototype devices incorporating PLNs undergoing testing.
Picture of an automated, roll-to-roll electrospinning tool for the manufacture of large volumes of nanofiber substrates, as would be required for the scale-up of this technology. (Image courtesy of Elmarco USA)
Photoluminescent nanofibers (PLN) can be formed by combining nanofibers with photoluminescent materials such as phosphors and quantum dots (QD). Forming the PLN with the proper combination of green and red luminescent materials and exciting the nanocomposite with a blue light-emitting diode (LED) has been demonstrated to produce high-efficiency (> 55 lumens per watt) white light with excellent color rendering properties. The incorporation of QDs in the PLN is particularly advantageous in that this approach enables the correction of any color deficiencies in the light source without creating unnecessary radiation in the near infrared. Cost models developed during this project have demonstrated that both the NFR and PLN materials can be mass produced at a manufacturing cost of less than $5 per square foot, making it commercially attractive.

To capitalize on the benefits of nanofiber technologies in solid-state lighting, several new remote phosphor reflector configurations were developed in the project. When combined with these unique lighting designs, nanofibers have a number of demonstrated benefits in lighting devices including:

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