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New Technique Creates Stronger, Lightweight Magnesium Alloys

Researchers from North Carolina State University have developed a new technique for creating stronger, lightweight magnesium alloys that have potential structural applications in the automobile and aerospace industries.

Engineers constantly seek strong, lightweight materials for use in cars and planes to improve fuel efficiency. Their goal is to develop structural materials with a high “specific strength,” which is defined as a material’s strength divided by its density. In other words, specific strength measures how much load it can carry per unit of weight.

Researchers at NC State focused on magnesium alloys because magnesium is very light; on its own, though, it isn’t very strong. In the study, however, the researchers were able to strengthen the material by introducing “nano-spaced stacking faults.” These are essentially a series of parallel fault-lines in the crystalline structure of the alloy that isolate any defects in that structure. This increases the overall strength of the material by approximately 200 percent.

The researchers were able to introduce the nano-spaced stacking faults to the alloy using conventional “hot rolling” technology that is widely used by industry. “We selected an alloy of magnesium, gadolinium, yttrium, silver and zirconium because we thought we could introduce the faults to that specific alloy using hot rolling,” says Dr. Yuntian Zhu, a professor of materials science and engineering at NC State and co-author of the paper. “And we were proven right.”

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