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Alternating-Composition Layered Ceramic Barrier Coatings

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These coatings are expected to be more durable, relative to prior thermal/environmental barrier coatings.

Ceramic thermal and environmental barrier coatings (T/EBCs) that contain multiple layers of alternating chemical composition have been developed as improved means of protecting underlying components of gas-turbine and other heat engines against both corrosive combustion gases and high temperatures. A coating of this type (see figure) is configured using the following layers:

  • An outer, or top oxide layer that has a relatively high coefficient of thermal expansion (CTE) and serves primarily to thermally protect the underlying coating layers and the low-CTE ceramic substrate structural material (the component that is ultimately meant to be protected) from damage due to exposure at the high temperatures to be experienced in the application;
  • An inner, or bottom silicon-containing/ silicate layer, which is in contact with the substrate, has a low CTE and serves primarily to keep environmental gases away from the substrate; and
  • Multiple intermediate layers of alternating chemical composition (and, hence, alternating CTE).

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