Optimizing the design of wind turbines is critical when they are subject to lightning strikes.
Highvoltage.dk is a Danish consulting engineering firm with expertise in lightning protection and high-voltage engineering. The company, founded in 2005, tackles complex problems such as general high-voltage design engineering for the power industry, lightning protection concepts and findings for wind turbines, and high-voltage material tests. The engineers at Highvoltage.dk are experienced users of numerical analysis tools to simulate magnetic and electric fields, current distribution, and lightning attachment points.
When complex structures such as wind turbines are struck by lightning, the discharge may interfere with the electronic equipment within the turbine. Engineers must ensure that the most vulnerable areas of the turbine are not exposed to potential strikes that could cause the turbine to fail or sustain damage. As the cost of commercial- scale wind turbines runs in the millions, being able to optimize the design is critical.
When approaching the simulation and analysis of turbine designs, Highvoltage.dk has to model the physical behavior to gain knowledge of the system without empirical validation. To perform these simulations, Casper Falkenstrøm Mieritz, Consulting Engineer, uses COMSOL Multiphysics® simulation software. Before SpaceClaim®, Casper had to discuss the CAD preconditioning with the customers, which added time and cost to the process, and took some of the control out of the hands of Highvoltage.dk.
To analyze the real physical structures, customer geometry must be simplified to the appropriate level of detail for the numerical methods involved. Customers typically send Highvoltage.dk fully featured CAD geometry that is unsuitable for meshing. SpaceClaim’s automated model simplification tools allow Casper to remove irrelevant details such as bolts, nuts, and small edges. Once the model is de-featured, Casper leverages SpaceClaim to further refine the geometry and move it directly to COMSOL through the LiveLink interface to SpaceClaim, which fuses direct modeling and multiphysics in a tightly integrated environment.
“We used to spend a lot of time and resources in making our customers deliver the CAD drawings with the required level of detail, which was a time drain and ineffective. Now with SpaceClaim, I can continue to make edits and perform simulation as a continuous loop until we’re satisfied with the results. This has saved us at least 50 percent in time to model,” according to Falkenstrøm Mieritz.