Integrating cavity design minimizes variability caused by fiber positioning, connector orientation, and polarization.

Manufacturers of multiplexers, attenuators, amplifiers, and other fiber-optic components must characterize their products for parameters such as insertion loss and polarization-dependent loss. Insertion loss is usually accomplished by measuring output power variations before and after the component has been connected to a laser source. Polarization-dependent loss is measured by varying the input polarization to the device, and measuring the variation in power as the polarization vector is swept through all possible angles. The power meter used to perform these measurements may be sensitive to these types of variations, compromising measurement accuracy of the component under test. Most power meters, for instance, are sensitive to changes in polarization as well as uniformity of illumination of the detector surface and position of the fiber end with respect to the detector. In practice, integrating spheres are used to reduce these sensitivities.

A new Integrating Sphere Design Varies the Shape and Size of Integrating Chambers to optimize thecoupling efficiency between input and output ports. Reducing the size of the second cavity, as shownhere, reduces the losses due to transmission from the first cavity to the second.
A new integrating sphere design (US patent #6,810,161) has been developed to reduce the polarization dependent response of power meters and to desensitize the meter to fiber positioning variations. An integrating sphere is a spherical chamber whose inner surface has a very high, spectrally flat, diffuse reflectivity. Light that is input into the chamber through a small opening is reflected multiple times. Because the interior surface has a high diffuse reflectivity, the light is not specularly reflected as would happen with a mirror. Instead, it is reflected multiple times in a continuum of angles lambertian in shape at each bounce. This leads to very strong randomization of the light propagation vector within the chamber, which results in extremely uniform illumination as well as a highly randomized polarization state. In a perfect integrating sphere, an output port may be placed almost anywhere on the chamber and the percentage of light output through the port will be a constant percentage of the light input, regardless (within reason) of launch angle into the chamber or divergence of the input.

The largest problem with integrating spheres is the potential for a light ray to propagate directly from the input port to the output port without being reflected at least twice. In other words, any specular reflections that are incident on the output port increase the sensitivity of the sphere to input launch conditions. This problem is overcome through the addition of a second integrating sphere. By employing a second cavity as well as off-axis input and output ports, multiple reflections and uniform mixing of the reflections leads to increased uniformity of the light that is incident on the photodetector.

As can be seen in the figure, the integrating chambers are not the same size. By varying both the shape and the size, the coupling efficiency between input and output ports can be optimized or configured for a specific result. In this case, reducing the size of the second cavity reduces the losses due to transmission from the first cavity to the second.

Optical-fiber outputs typically have divergences measured on the order of degrees. Capturing all of this light for an accurate power measurement is not possible without careful attention to alignment of the fiber with respect to the photodetector or by using an integrating sphere with an imbedded detector. In direct detector measurements with careful alignment of the fiber to the detector surface, accurate power measurements are possible, but at the expense of very strong polarization sensitivity. When using integrating spheres, varying the size of the input sphere allows different maximum divergences to be accommodated. In the design presented, all common single-mode and multi-mode fibers are supported.

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