Reducing Machine Controller Design and Deployment

Machine design and deployment requires integration of various technologies such as controls, mechanics, vision, lasers, data acquisition, and software, to mention only a few. These mechatronic solutions usually target a specific purpose such as part manufacturing, marking, packaging, etc. Often the controller is a key focus in the design because it must connect and coordinate all of the processes on the machine. Using separate programmable logic controllers (PLCs) and motion controllers necessitates integration, which is costly and time-consuming. Using a single controller for the machine eliminates the need for integration and shortens design and deployment time and cost.

Posted in: Articles, Motion Control, Computer software / hardware, Computer software and hardware, Computer software / hardware, Computer software and hardware, Automation

The Engineering of IndyCar Racing

IndyCar racing features some of the most technologically sophisticated automobiles in the world today. Weighing just 1,565 pounds and powered by single- or twin-turbocharged 2.2L V6 engines that produce anywhere from 550 to 700 HP, the sleek, aerodynamic vehicles are capable of speeds in excess of 220 mph.

Not surprisingly, all of the space-age technology used in modern IndyCars tends to attract high-tech companies to the sport. Two such companies – Mouser Electronics and Littelfuse – have joined forces this year with the KV Racing Technology team. The team’s chief technology director, Eric Cowdin, spoke with Tech Briefs Media Group editor Bruce A. Bennett to answer some typical questions an engineer might ask.

NASA Tech Briefs: How big a role does electronics play in an IndyCar?

Eric Cowdin: Electronics are actually the backbone of running an IndyCar — everything from the engine management to the data acquisition system. It’s really the basis of controlling everything that’s going on in the IndyCar, as well as feeding us information back to make it perform better. Because of all the electronics on the car, there’s a very important circuit protection system on our car: the PDU, or power distribution unit. That PDU has eight outputs and each one has a pre-set current on it. Each one of those outputs is designed specifically to the electronic system that it’s providing control to, or current to, and that PDU protects every one of those delicate circuits. The other thing that allows us to do is monitor that output, via telemetry or recorded data, which gives us a chance to help the driver avoid a serious problem.

Posted in: Articles, Automotive, Systems engineering, Racing engines, Racing vehicles

Ensuring Safe Operation and Accurate Characterization of Laser Diodes

Laser diodes are very sensitive to electrostatic discharge (ESD), current/ voltage transients, and temperature changes, and extra care must be taken to ensure the laser diode is protected during all operating conditions. Unlike general-purpose power supplies or current supplies, laser diode drivers, mounts, and cables greatly improve the protection of laser diodes and allow low noise operation. A temperature controller helps stabilize the temperature of the laser diode packages, which provides for safe operation and wavelength stability of the laser. For fast and reliable characterization, an optical power meter and integrating sphere-based photodiode detectors are often employed where a good understanding of optical measurements is required.

Posted in: Articles, Features, Photonics, Lasers, Optics, Lasers, Optics, Thermal management, Thermal management, Mountings

Think Outside the Chip: MEMS-Based Systems Solutions

MEMS is an acronym for Microelectro mechanical Systems; however, most MEMS implementations to date have not been systems at all, but rather devices. This article reports the constituents and some applications of what is defined as MEMS-based systems solutions, or MBSS. In Europe, this concept is commonly referred to as ”Smart Systems In tegration.” These MBSS use front-end MEMS devices — either one or a combination of many sensors, actuators, and/or structures — that work in conjunction with several other devices including signal conditioning commonly using application specific integrated circuits (ASICs), digital signal processing (DSP) with embedded microcontrollers and software, energy creation and storage, and networking communications functions.

Posted in: Articles, MEMs, Microelectricmechanical device, Microelectromechanical devices, Sensors and actuators, Microelectricmechanical device, Microelectromechanical devices, Sensors and actuators

Research Opens Doors To UV Disinfection Using LED Technology

Research being done at North Carolina State University will allow the development of energy-efficient LED devices that use ultraviolet (UV) light to kill pathogens such as bacteria and viruses. The technology has a wide array of applications ranging from drinking-water treatment to sterilizing surgical tools.

Posted in: Articles, Lighting, Light emitting diodes (LEDs), Light emitting diodes (LEDs), Water treatment, Bacteria, Medical equipment and supplies, Biohazards

LED Binning Using a Single Pulse Tester

LEDs are considered to be the light technology of the future due to their low energy consumption and long lifetime compared to traditional light sources. As LED luminous intensity levels increase, the range of applications for LEDs expands as well.

Posted in: Articles, Lighting, Materials & Packaging, Test & Inspection, Light emitting diodes (LEDs), Light emitting diodes (LEDs), Energy consumption, Test equipment and instrumentation

How Substrate Materials Affect LED Reliability

The solid-state lighting industry continues to develop LEDs with higher lumens per watt, in alignment with Haitz Law, which states that the cost per lumen falls by a factor of 10 every decade and the amount of light generated per LED increases by a factor of 20. These advancements are driving the need for packaging and thermal substrate technologies that deliver better thermal management, are more reliable, and are cost-efficient.

Posted in: Articles, Lighting, Materials & Packaging, Test & Inspection, Light emitting diodes (LEDs), Light emitting diodes (LEDs), Thermal management, Thermal management, Packaging, Materials properties, Reliability, Reliability

Brighter, More Efficient LED-Based Lighting

Code 3’s TriCore is an LED-based optical lighting technology that is 2X brighter than other technology currently on the market using only 1/3 the power of conventional lighting systems, yielding higher watt-for-watt efficiency. The brightness and efficiency are achieved through a unique design that combines an LED chip with an optical-based lens system. The LED chip (die) system overcomes all limitations imposed by pre-packaged LEDs. Moreover, the optical-based lens system removes the inefficiencies within reflective-based lighting technology. These two technological advances competitively separate Tri- Core from any other lighting technology on the market today.

Posted in: Articles, Lighting, Light emitting diodes (LEDs), Light emitting diodes (LEDs), Energy conservation

Method of Simultaneously Refreshing all Pixels In a Display

Matrix-addressed displays, which include LCDs, LEDs, and almost every kind of display except the CRT, are currently refreshed one row or one column at a time. This is required for all digitally controlled displays and causes bandwidth limitations due to the high resolutions present in today’s displays. This bandwidth limitation is usually compensated for by using a faster processor, usually at increased expense and power consumption in the display.

Posted in: Articles, Lighting, Computer software / hardware, Computer software and hardware, Light emitting diodes (LEDs), Optics, Computer software / hardware, Computer software and hardware, Light emitting diodes (LEDs), Optics, Energy consumption, Displays, Displays

Organic Photovoltaics - Forecasts for the Next Decade

Today there are multiple devices available for harnessing solar energy. Each device offers a different set of characteristics. Wafer-based devices consist of mono or polycrystalline and are the most mature technology due to the experience borrowed from the microelectronics industry.

Posted in: Features, Articles, Electronics & Computers, Energy Efficiency, Energy Harvesting, Renewable Energy, Solar Power, Automotive, Sustainable development, Solar energy, Parts

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