Improve Encoder Performance With EtherNet/IP

As industrial automation networks go, EtherNet/IP has more than its share of advantages. It’s fast. It’s flexible. It’s easy to set up. It’s robust. Those advantages, however, come at a price. Users have to invest in infrastructure and devices certified to work with the EtherNet/IP standard.Today, EtherNet/IP is among the most popular industrial networks, and there’s no shortage of compliant devices. Consider motion control applications, for example. There are hundreds of EtherNet/IP actuators, drives, controllers and sensors on the market today.

Posted in: White Papers, Electronics & Computers, Electronics & Computers, Motion Control, Motors & Drives
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Case Study: High Tech – Virtualized Computing Platform

For Nutanix, change management and data sharing among partners had become problematic. With multiple revisions of the same BOM circulated among the company, confusion and error were wreaking havoc. Discover from David Sangster, SVP of Operations on how Nutanix used Arena’s patented cloud-based PLM solution to corral change management processes and achieve the following results:

Posted in: White Papers, Electronics & Computers
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Developing and Testing Electronic Control Units for Electric Drives

Air framers are looking to build more eco-friendly and economical aircraft, and they are turning to electric drives. One growing trend is to build more electrical aircraft by replacing pneumatic and hydraulic systems with electric actuators. Electric drives, therefore, will play an important role in the aircraft of the future. This paper examines the current state of technology for developing and testing electric drives.

Posted in: White Papers, White Papers, Aeronautics, Electronics, Electronics & Computers, Test & Measurement
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Method of Forming Textured Silicon Substrate by Maskless Cryogenic Etching

NASA’s Jet Propulsion Laboratory has developed an advanced energy-storage device to accommodate portable devices, minimize emissions from automobiles, and enable more challenging space missions. The use of silicon for the anode of lithium ion (Li-ion) batteries is attractive because silicon has the highest theoretical charge capacity of any material when used as an anode in a Li-ion battery. Conventional silicon anodes undergo large-volume expansions and contractions with the absorption and desorption of Li-ions, however, and this results in pulverization of the anode after several charge and discharge cycles. JPL’s innovative Li-ion battery anodes are made of micro-textured silicon, which is able to accommodate the stress of expansion and contraction during the charging cycle. These robust silicon anodes make high-capacity, rapid-charge-rate Li-ion batteries practical.

Posted in: Briefs, Power Management, Energy, Battery cell chemistry, Energy storage systems, Lithium-ion batteries, Battery cell chemistry, Energy storage systems, Lithium-ion batteries, Silicon alloys
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An Apparatus and Method for Communication Over Power Lines

NASA’s Glenn Research Center is offering a sensor and actuator networking innovation applicable to smart vehicle or component control. This innovation requires no additional connectivity beyond the wiring providing power. This results in lower system weight, increased ease and flexibility for system modifications and retrofits, and improved reliability and robustness. The technology was specifically designed for harsh, high-heat environments, but has applications in multiple arenas. The device is compatible with most communication protocols.

Posted in: Briefs, Electronics & Computers, Communication protocols, Electric cables, Sensors and actuators, Vehicle networking, Communication protocols, Electric cables, Sensors and actuators, Vehicle networking
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A High-Efficiency Power Module

Innovators at NASA’s Glenn Research Center have developed a microwave power module to power radar, communications, and/or navigation interchangeably. This high-efficiency, all-solid-state microwave power module (MPM) is based on a multi-stage distributed-amplifier design, which is capable of very wideband operation. This MPM is extremely durable and can last a decade or longer. Already more compact and lightweight than conventional designs, Glenn’s patented technique offers further size reduction by eliminating the need for either a traveling-wave tube amplifier or its accompanying kV-class electronic power conditioner. The performance of this MPM is exceptional, with much higher cut-off frequency and maximum frequency of oscillation than metal-semiconductor field-effect transistors offer, and the distributed amplifier’s wide bandwidth also results in much faster pulse rise times. Finally, Glenn’s design allows the module to operate in both pulsed and continuous wave modes, so it can single-handedly drive exceptional performance for radar, navigation, and communications.

Posted in: Briefs, Electronics, Electronics & Computers, Amplifiers, Navigation and guidance systems, Radar, Telecommunications systems, Amplifiers, Navigation and guidance systems, Radar, Telecommunications systems, Semiconductors
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Addendum of Self-Aligned Ion Implant to Design and Processing of SiC High-Temperature Transistors for Durable Operation Above 400 °C

Applications include aerospace, oil and gas combustion, well drilling, transportation, and computers.

Researchers at NASA’s Glenn Research Center have developed a revolutionary new generation of silicon carbide (SiC) integrated circuit (IC) chips, setting an unprecedented benchmark in the field of high-temperature electronics. In the past, SiC ICs could not withstand more than a few hours of 500 °C temperatures before degrading or failing. Now, Glenn has successfully fabricated prototype chips that can exceed 10,000 hours of continuous operation at 500 °C. The advanced performance stems in part from the development of Glenn’s patented iridium interfacial stack (IrIS), a bondable metallization stack that prevents diffusion of oxygen and gold into silicon carbide (SiC) integrated circuits operating above 500 °C. The enhanced reliability of these components (and the transistors and logic boards they support) will enable important improvements in the control and operation of combustion engines, well-drilling, and other harsh environment systems, thereby greatly impacting operational efficiency and environmental quality. This advance in the manufacture of SiC-based electronics also fundamentally revolutionizes the opportunities for intelligent systems operating in high-temperature environments.

Posted in: Briefs, Electronics & Computers, Electronic control units, Integrated circuits, Electronic control units, Integrated circuits, Silicon alloys, Thermal testing
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Method and Apparatus to Detect Wire Pathologies Near Crimped Connector

NASA’s Langley Research Center has created a collection of innovations for rapid, precise, and verified crimps. Wiring crimp failures can be a threat to safety and may lead to a loss of critical functions in high-risk applications, such as aerospace. In addition to the safety concerns, diagnosing and repairing poor crimp connections can be costly. Langley’s crimping innovations increase quality and reduce risk by using ultrasound to provide real-time, nondestructive verification of wire-crimp integrity while the crimp is being formed. This technology can be applied to electromechanical crimping machines, where the appropriate force required to form a crimped connection is determined in real time. Such an application prevents over- or under-crimping, and prevents excessive tool wear. Langley has also created a means and method to calibrate and verify the mechanical and electrical settings for an ultrasonically enhanced crimp tool.

Posted in: Briefs, Electronics & Computers, Failure analysis, Connectors and terminals, Wiring, Connectors and terminals, Wiring, Manufacturing equipment and machinery, Non-destructive tests
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Preventing Cell-to-Cell Thermal Runaway in Lithium-Ion Battery Modules

Lithium-ion (Li-ion) cells are increasingly used in high-voltage and high-capacity modules. The Li-ion chemistry has the highest energy density of all rechargeable battery chemistries, but associated with that energy is the issue of catastrophic thermal runaway with a fire. With recent incidents in the commercial aerospace and electronics sectors, it was necessary to find methods to prevent cell-to-cell thermal runaway propagation.

Posted in: Briefs, Batteries, Energy, Scale models, Battery cell chemistry, Lithium-ion batteries, Battery cell chemistry, Lithium-ion batteries, Fire prevention
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Power Converters

Schaefer, Hopkinton, MA, introduced the C/B 4800 Series 6U DC/DC and AC/DC converter modules ranging in output power up to 5kW. Nine DC input ranges are standard, and AC input options are 1-Phase 115VAC or 230VAC, as well as 3- Phase inputs of 3 × 200VAC, 3 × 400VAC, or 3 × 480VAC. Battery charging models are also available. All modules feature a standard operating temperature of -20 to +75 °C.

Posted in: Products, Power Management, Manufacturing & Prototyping
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