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Addendum of Self-Aligned Ion Implant to Design and Processing of SiC High-Temperature Transistors for Durable Operation Above 400 °C

Applications include aerospace, oil and gas combustion, well drilling, transportation, and computers.Researchers at NASA’s Glenn Research Center have developed a revolutionary new generation of silicon carbide (SiC) integrated circuit (IC) chips, setting an unprecedented benchmark in the field of high-temperature electronics. In the past, SiC ICs could not withstand more than a few hours of 500 °C temperatures before degrading or failing. Now, Glenn has successfully fabricated prototype chips that can exceed 10,000 hours of continuous operation at 500 °C. The advanced performance stems in part from the development of Glenn’s patented iridium interfacial stack (IrIS), a bondable metallization stack that prevents diffusion of oxygen and gold into silicon carbide (SiC) integrated circuits operating above 500 °C. The enhanced reliability of these components (and the transistors and logic boards they support) will enable important improvements in the control and operation of combustion engines, well-drilling, and other harsh environment systems, thereby greatly impacting operational efficiency and environmental quality. This advance in the manufacture of SiC-based electronics also fundamentally revolutionizes the opportunities for intelligent systems operating in high-temperature environments.

Posted in: Briefs, Electronics & Computers

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Method and Apparatus to Detect Wire Pathologies Near Crimped Connector

NASA’s Langley Research Center has created a collection of innovations for rapid, precise, and verified crimps. Wiring crimp failures can be a threat to safety and may lead to a loss of critical functions in high-risk applications, such as aerospace. In addition to the safety concerns, diagnosing and repairing poor crimp connections can be costly. Langley’s crimping innovations increase quality and reduce risk by using ultrasound to provide real-time, nondestructive verification of wire-crimp integrity while the crimp is being formed. This technology can be applied to electromechanical crimping machines, where the appropriate force required to form a crimped connection is determined in real time. Such an application prevents over- or under-crimping, and prevents excessive tool wear. Langley has also created a means and method to calibrate and verify the mechanical and electrical settings for an ultrasonically enhanced crimp tool.

Posted in: Briefs, Electronics & Computers

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Preventing Cell-to-Cell Thermal Runaway in Lithium-Ion Battery Modules

Lithium-ion (Li-ion) cells are increasingly used in high-voltage and high-capacity modules. The Li-ion chemistry has the highest energy density of all rechargeable battery chemistries, but associated with that energy is the issue of catastrophic thermal runaway with a fire. With recent incidents in the commercial aerospace and electronics sectors, it was necessary to find methods to prevent cell-to-cell thermal runaway propagation.

Posted in: Briefs, Batteries

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Breakthrough Energy Innovation: Ambition and Urgency

Climate change goals, customer sustainability expectations and pressure to reduce waste demand ambition and urgency from industry to deliver breakthrough energy innovation. Engineering simulation is a key enabler to achieve these breakthroughs. From startups to multinationals, businesses are using engineering simulation to explore the much broader design spaces in the areas of advanced electrification, machine and fuel efficiency, aerodynamic design, effective lightweighting and thermal optimization.

Posted in: White Papers, Electronics & Computers, Energy, Simulation Software

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Key Considerations for Powertrain HIL Test

Safety, availability, and cost considerations can make performing thorough tests of embedded control devices using the complete system impractical. Hardware-in-the-loop (HIL) simulation is a real-time test technique used to test these devices more efficiently. During HIL test, the physical system that interfaces to an embedded control device is simulated on real-time hardware, and the outputs of the simulator mimic the actual output of the physical system. The embedded controller “thinks” it is in a real system. HIL simulation meticulously tests embedded control devices in a virtual environment before proceeding to real-world tests of the complete system. This application note covers recommended best practices for powertrain HIL testing.

Posted in: White Papers, Electronics, Electronics & Computers, Simulation Software, Software

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NASA’s Pursuit of Power

Advances in batteries and propulsion enable innovations in both terrestrial and deep-space power applications. Advances in Capacitor MaterialsElectrochemical capacitors, or supercapacitors, have gained intense interest as an alternative to traditional energy storage devices. Applications for supercapacitors range from plug-in hybrid electric vehicles (PHEVs) to backup power sources. While the power density of supercapacitors surpasses that of batteries, commercially available batteries have a significantly higher specific energy density.

Posted in: Articles, Aerospace, Power Management, Propulsion

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AGM Thumbtack™ Valves for Small Enclosures: Smaller and Drier

Sensitive equipment such as optics and electronics can be damaged by humidity and condensation. Placing moisture-sensitive equipment inside a sealed enclosure reduces the risk of damage, but temperature and pressure variations can be problematic for a sealed enclosure if it does not have a pressure-relief mechanism.

Posted in: White Papers, Defense, Electronics, Electronics & Computers, Instrumentation

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