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Bulk Separation and Manipulation of Carbon Nanotubes by Type

Lyndon B. Johnson Space Center, Houston, Texas The utility of this invention is to extract metals (semi-metals) or semiconductors from bulk nanotube samples. The bulk material is a mixture of the two. These materials can then be used to clone a particular type of nanotube, place a particular type in a device, generate smart materials, or make sensing elements.

Posted in: Manufacturing & Prototyping, Briefs

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3D Printer That Could Build a Home in 24 Hours Wins Global Design Competition

New York, NY – Contour Crafting, a computerized construction method that rapidly 3D prints large-scale structures directly from architectural CAD models, has been awarded the grand prize of $20,000 in the 2014 "Create the Future" Design Contest. Contour Crafting automates the construction of whole structures and radically reduces the time and cost of construction. The large-scale 3D printing technology is revolutionary to the construction industry and could lead to affordable building of high-quality, low-income housing; the rapid construction of emergency shelters; and on-demand housing in response to disasters. NASA is looking at the technology for building moon and Mars bases. Behrokh Khoshnevis, a professor at University of Southern California, who invented Contour Crafting, views this invention as a proven concept. “Bringing 3D printing to construction is bringing a concept to a proven application. For many years, building has been done in layers – concrete foundation blocks, brick laying, structural framing, etc.” “I am very happy to receive this award and find it to be very timely as I am in the process of fund raising and I think this recognition will help me greatly in furthering the project,” said Khoshnevis. Contour Crafting was among the 1,074 new product ideas submitted in the 12th annual design contest, which was established in 2002 to recognize and reward engineering innovations that benefit humanity, the environment, and the economy. This year’s design contest was co-sponsored by COMSOL (www.comsol.com) and Mouser Electronics (www.mouser.com). Analog Devices and Intel were supporting sponsors. In addition to the grand prize of $20,000, first-place winners (of Hewlett-Packard workstations) were named in seven categories: *Aerospace & Defense: The Polariton Interferometer - a Novel Inertial Navigation System Frederick Moxley A stealth navigation system that provides precise course-plotting while operating independently from GPS. *Automotive/Transportation: Continuously Variable Displacement Engine Steve Arnold A continuously variable stroke engine that operates at 30% better fuel efficiency than conventional thick stroke engine designs. *Consumer Products: NanoFab Lab...in a Box! Jonathan Moritz (Team Leader) An educational kit that brings nanomanufacturing out of the cleanroom and into the classroom. *Electronics: A Paradigm Shift for SMT Electronics Jim Hester (Team Leader) Micro-coil springs that provide flexible electrical interconnections for integrated circuit packages, preventing connection breaks due to heat and vibration. *Machinery/Automation/Robotics  – sponsored by Maplesoft: Automatic Eye Finder & Tracking System Rikki Razdan (Team Leader) Real-time point-of-gaze eye tracking system that allows users to control computer input through "Look and Click" applications.  *Medical: HemeChip for Early Diagnosis of Sickle Cell Disease Yunus Alapan (Team Leader) A biochip that can rapidly, easily, and conclusively identify the hemoglobin type in blood to diagnose Sickle Cell Disease in newborns. *Sustainable Technologies: Ecovent Systems - Making Every Room the Right Temperature Dipul Patel (Team Leader) A system of wireless vents and sensors that makes any forced air heating and cooling system smarter by directing conditioned air where it’s needed most. Finalists were selected by senior editors at Tech Briefs Media Group and judged by an independent panel of design engineers. Visitors to the contest Web site could vote on entries, with the 10 most popular designs awarded a Sphero mobile game system by Orbotix. For more information, visit www.createthefuturecontest.com.          

Posted in: Electronics & Computers, Electronic Components, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Green Design & Manufacturing, Software, Computer-Aided Design (CAD), Medical, Diagnostics, Machinery & Automation, Semiconductors & ICs, Nanotechnology, News, Automotive

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3D Printer Heads to International Space Station

The first 3D printer is soon to fly into Earth orbit, finding a home aboard the International Space Station (ISS). The size of a small microwave, the unit is called Portal. The hardware serves as a testbed for evaluating how well 3D printing and the microgravity of space combine. The soon-to-fly 3D printer can churn out plastic objects within a span of 15 minutes to an hour.The technology works by extruding heated plastic, and then builds successive layers to make a three-dimensional object. In essence, the test on the ISS might well lead to establishing a “machine shop” in space. The 3D printer experiment is being done under the tech directorate's Game Changing Development Program, a NASA thrust that seeks to identify and rapidly mature innovative/high impact capabilities and technologies for infusion in a broad array of future NASA missions.According to the team, manufacturing assets in space, as opposed to launching them from Earth, will accelerate and broaden space development while providing unprecedented access for people on Earth to use in-space capabilities. SourceAlso: Learn about Ammonia Leak Detection on the ISS.

Posted in: Manufacturing & Prototyping, Rapid Prototyping & Tooling, Materials, Plastics, Test & Measurement, Aerospace, News

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3D Printing in Space: The Next Frontier

NASA has a long-term strategy for In-Space Manufacturing that includes fabricating components and equipment on demand for human missions to the Moon, Mars, and beyond. To support this strategy, NASA’s Marshall Space Flight Center (MSFC) and Made In Space, Inc. have developed the 3D Printing In Zero-G Technology Demonstration for the International Space Station (ISS). The experiment will be the first machine ever to perform 3D printing in space.

Posted in: Manufacturing & Prototyping, White Papers

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Durable Joining Technology for Uniformly-Curved Composite Sandwich Structures

An insert improves distribution of load through the joint, increasing safety. Langley Research Center, Hampton, Virginia NASA’s next-generation launch vehicles will be enabled by high-performance composite materials and innovative manufacturing methods. As such, NASA uses adhesively bonded joints where possible instead of mechanically fastened (bolted) joints to design and manufacture structures. The adhesive joints typically are lighter and distribute loads more efficiently across an interface, while mechanically fastened joints are prone to stress concentrations around the bolts.

Posted in: Manufacturing & Prototyping, Briefs

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Ohmic Contact to N- and P-Type Silicon Carbide

Ohmic contact can be formed in one process step. John H. Glenn Research Center, Cleveland, Ohio Electrical ohmic contacts can be simultaneously formed on silicon carbide (SiC) semiconductors having donor and acceptor impurities (n- and p-type doping, respectively). This implies that such contacts can be formed on SiC layers in one process step during the fabrication of the semiconductor device. This also means that the multiple process steps for fabricating contacts onto n- and p-type surfaces, which is characteristic of the prior art, will be greatly reduced, thereby reducing time and cost, and increasing yield (more process steps and complexity increases chances for lower yields). Another significance of this invention is that this scheme can serve as a non-discriminatory, universal ohmic contact to both n- and p-type SiC, without compromising the reliability of the specific contact resistivity when operated at temperatures in excess of 600 °C.

Posted in: Manufacturing & Prototyping, Briefs

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Flap Edge Noise Reduction Fins

This innovation has applications in aircraft leading edge slats and rotor tips for propulsion components on both aircraft and rotorcraft, as well as on wind turbines. Langley Research Center, Hampton, Virginia Aircraft noise is a significant problem with both economic and public health implications, especially for communities near airports. As a result, increasingly stringent constraints are being placed on aircraft carriers worldwide to reduce this noise. The current disclosure focuses on airframe noise generated at or near the surface of the flap-side edge.

Posted in: Manufacturing & Prototyping, Briefs

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