Why Your Leak Test Doesn’t Measure Up – and What Data Can Do About It

On the manufacturing line, the struggle to test for and address leaks that lead to faulty parts and warranty claims is nothing new — but rising expectations for product quality and reliability are putting leak tests to the test. How can quality engineers meet Industry 4.0 requirements for emission control, performance and reliability while coping with increased production volumes that demand shortened cycle times? Make the test better with data.

Posted in: White Papers, Manufacturing & Prototyping, Data Acquisition, Sensors, Test & Measurement
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Data Logger Aids in Development of New Vehicles

A new data logger developed by Fraunhofer researchers simultaneously collects data from vehicles with combustion engines, electric drives, external sensors, and location data, and permits the development of new hybrid and electric vehicles. Once installed in a car, it records all the relevant operational data from the trips the car makes over a period of several weeks or months, enabling evaluation of how a car is used, including characteristics such as route profiles or driving style – when does the driver drive more cautiously, when more aggressively?

Posted in: News, Monitoring, Test & Measurement
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High-Altitude Radiation Tests Will Protect Airline Travelers

The RaD-X payload ascended into the stratosphere to measure cosmic radiation coming from the Sun and interstellar space. (NASA)

Imagine you’re sitting on an airplane cruising at 36,000 feet. Just above you, high-energy particles, called cosmic rays, are zooming in from outer space. While we are largely protected from this radiation on the ground, up in the thin atmosphere of the stratosphere, these particles can affect humans and electronics alike.

Posted in: News, Measuring Instruments, Test & Measurement
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Basics of Electric Heaters

Hotwatt has manufactured specialized electric heating elements for over 64 years, all made in the USA. Products include cartridge, air process, immersion, strip and finned strip, tubular and finned tubular, band, compressor crankcase, foil, flexible rope and ceramic heaters. We are a quality supplier to OEM's in the in industrial, medical, commercial appliance, packaging, instrumentation, aviation, transportation and military fields.

Posted in: White Papers, White Papers, Electronics, Electronics & Computers, Instrumentation, Test & Measurement
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Reliability Testing of High-Power Devices

Before a new high-power semiconductor device can be used for industrial applications, it must be thoroughly tested to determine if it will survive environmental stresses and continue to meet specifications. This is especially true for the latest wide-bandgap semiconductor materials such as silicon carbide (SiC) and gallium nitride (GaN) to ensure they can withstand high voltage and temperatures.

Posted in: Briefs, Test & Measurement, High voltage systems, Semiconductors, Reliability, Test procedures, Thermal testing
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Electronic Device Monitors the Heart and Recognizes Speech

Researchers from the University of Colorado Boulder and Northwestern University have developed a tiny, soft, and wearable acoustic sensor that measures vibrations in the human body, allowing them to monitor human heart health and recognize spoken words. The stretchable device captures physiological sound signals from the body, has physical properties matched with human skin, and can be mounted on nearly any surface of the body. The sensor resembles a small Band-Aid®, weighs less than one-hundredth of an ounce, and can gather continuous physiological data.

Posted in: Briefs, Test & Measurement, Measurements, Cardiovascular system, Prostheses and implants, Acoustics, Vibration
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Split Laser System for Environmental Monitoring

Environmental monitoring — the assessment of air, water, and soil quality — is highly important to oil and gas exploration companies, landowners, regulatory agencies, municipalities, and any organization measuring emissions and pollutants. The majority of monitoring technologies, however, are expensive and labor intensive, often requiring sample collection and preparation (i.e., external lab analysis) that can dramatically alter the sample and its inherent components. Of those technologies that do allow for in-situ analysis, few are amenable to measurements under harsh conditions, such as high temperature and/or pressure.

Posted in: Briefs, Test & Measurement, Lasers, Environmental testing, Test equipment and instrumentation, Test procedures
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Measuring Tiny Forces with Light

Photons have no mass, but they have momentum. This allows researchers to use light to push matter around. Scientists at the Physical Measurement Laboratory (PML) at the National Institute of Standards and Technology (NIST) have taken advantage of this property to develop devices that can create and measure minute forces, an area traditionally underserved by the metrology community.

Posted in: Briefs, Test & Measurement, Measurements, Materials properties, Test equipment and instrumentation, Test procedures
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Laser Scanning Technique for Testing Fire-Damaged Concrete

Research at The University of Nottingham (UK) and the University at Ningbo (China) has found that laser scanning is a viable structural safety technique to detect the damaging effects of fire on concrete. Concrete is the most extensively used construction material worldwide with an average global yearly consumption of 1 cubic meter per person. Fire is one of the most serious potential risks to concrete structures such as bridges, tunnels, and buildings.

Posted in: Briefs, Test & Measurement, Lasers, Materials properties, Fire, Risk assessments, Safety testing and procedures
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3D Measurement and Visualization of Displacement and Strain Fields

The Naval Research Laboratory (NRL) has developed a metrology workbench for the measurement and visualization of displacement and strain fields in three dimensions. The workbench uses two or more cameras to image a specimen, and includes custom software that implements the 3D Meshless Random Grid method.

Posted in: Briefs, Test & Measurement, Finite element analysis, Computer software and hardware, Optics, Test equipment and instrumentation
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