Environment

Airborne Elastic Backscatter and Raman Polychromator for Ash Detection

Volcanic ash is a significant hazard to aircraft engines and electronics. It has caused damage to unwary aircraft and disrupted air travel for thousands of travelers, costing millions of dollars. The small, jagged fragments of rocks, minerals, and volcanic glass that constitute volcanic ash are about the size of sand and silt. Volcanic ash is hard, does not dissolve in water, is extremely abrasive and corrosive, and conducts electricity when wet. The upper winds transport the particles away to eventual dispersal in an ash cloud. Ash clouds typically form above 20,000 feet, but the lower limit of the initial cloud depends on both the height of the volcanic vent and the vigor with which material is ejected from it.

Posted in: Briefs, Green Design & Manufacturing, Sensors and actuators, Particulate matter (PM), Hazardous materials
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System Recycles and Purifies Large Volumes of Helium for SLS

Helium reclamation system VACCO Industries South El Monte, CA 626-443-7121www.VACCO.com

Recyling and purifying high-flow helium allows uninterrupted testing of high-volume, high-pressure-drop Space Launch System (SLS) main engine purge regulators and relief valves. Large-scale helium reclamation is a process that purifies used atmospheric-pressure helium to mil-spec levels, and compresses it to high pressures for reuse in component testing. The key is cryogenic purification with a molecular sieve to remove water, volatile organic compounds, oxygen, nitrogen, and other impurities to achieve 99.995% pure helium.

Posted in: Application Briefs, Aerospace, Recycling Technologies, Recycling, Gases, Launch vehicles
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Adhesives and Joining Methods in Land Transportation

The first in a three-part series, this White Paper discusses adhesives and joining methods in land transportation.

Topics covered include:

Common joining methods Joining considerations and reliability factors Materials use and dissimilar materials considerations Land transportation market – growth, drivers, applications Regulatory requirements
Posted in: White Papers, Green Design & Manufacturing, Manufacturing & Prototyping, Coatings & Adhesives, Materials
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Editor’s Choice: November 2016

A handheld laser torch for welding and brazing metals enables in-field repairs where space and time are constrained. The fiber laser torch incorporates changing lenses to allow the operator to adjust the laser’s power output in real time. Applications include engine repair, medical device manufacturing, plastic mold and die restoration, and jewelry manufacturing and repair. Find out more here.

Posted in: UpFront, Aerospace, Recycling Technologies, Manufacturing & Prototyping
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2016 Create the Future Design Contest

The 2016 Create the Future Design Contest — sponsored by COMSOL, Mouser Electronics, and Tech Briefs Media Group (publishers of NASA Tech Briefs) — recognized innovation in product design in seven categories: Aerospace & Defense, Automotive/Transportation, Consumer Products, Electronics, Machinery/Automation/ Robotics, Med ical, and Sustainable Technologies. In this special section, you’ll meet the Grand Prize Winner, as well as the winners and Honorable Mentions in all seven categories, chosen from over 1,100 new product ideas submitted from a record 71 countries. To view all of the entries online, visit www.createthefuturecontest.com.

Posted in: Articles, Aerospace, Automotive, Defense, Electronics, Alternative Fuels, Energy, Renewable Energy, Green Design & Manufacturing, Medical, Patient Monitoring, Automation, Robotics, Design processes, Collaboration and partnering
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2016 Create the Future Design Contest: Grand Prize Winner

HYLIION - HYBRID TECHNOLOGY FOR SEMI-TRAILERS AND THE TRUCKING INDUSTRY

Thomas Healy, RF Culbertson, AJ Emanuele, Morgan Culbertson, Wilson Sa, Pam Culbertson, Chad Saylor, Len Kulbacki, Eric Weber, Adam Faris, Kim Kasee, Roger Richter, Jared King, Phil Aufdencamp, and Tim Gehring

Hyliion, Pittsburgh, PA

"The Hyliion team is honored to be the Grand Prize winner of the prestigious Create the Future Contest. It is a tremendous validation of the impact the Hyliion Intelligent Electric Drive Axle System will have on the trucking industry, and the environment."

Hyliion is bringing hybrid efficiency to the trucking industry by replacing a semi-trailer’s passive axle with the Intelligent Electric Drive Axle System. The system can decrease fuel consumption and reduce emissions by capturing wasted energy and storing it in a battery pack to help propel the trailer when needed. Currently, tractor-trailers get 6.5 miles per gallon, and on average use $48,000 of fuel annually (per tractor). The trucking industry in the U.S. spends $150B per year on fuel; 6.2% of all emissions in the U.S. comes from trucks.

Posted in: Articles, Automotive, Alternative Fuels, Energy, Energy Storage, Renewable Energy, Green Design & Manufacturing, Heavy trucks, Hybrid electric vehicles, Trailers
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2016 Create the Future Contest: Automotive & Transportation Category Winner

CASTROL REINVENTS THE OIL CHANGE WITH NEXCEL

Krishan Arora, Mike Baker, Glenn Barber, Peter Brett, Ross Dewhurst, Melvyn Dover, John Gamston, Steven Goodier, Annie Leeson, Vincent Panel, Ben Russell, Alessandra Scotese, Oliver Taylor, Julian Von Thungen-Reichenbach-Evans, Chris Wilks, John Ward-Zinski, and Roy Williamson

Castrol, Oxford, UK

Castrol’s NEXCEL system is a sealed oil cell that contains both the engine oil and the oil filter, so it can be easily removed and replaced by hand in about 90 seconds versus 20 minutes for a conventional oil change. The sealed cell ensures that used oil is collected and handled safely, facilitating enhanced recycling and reuse of the waste oil into high-quality lubricants through a dedicated re-refining process.

Posted in: Articles, Automotive, Thermal Management, Recycling Technologies, Design processes, Engine lubricants, Maintenance, repair, and service operations
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2016 Create the Future Design Contest: Sustainable Technologies Category Winner

DESOLENATOR — WATER FROM SUNSHINE

“Desolenator is extremely proud and thankful to all those who voted for us. We believe that the global water crisis is a serious issue, and winning recognition from a leading publication offers great support to our efforts. We will surely return to share our progress with readers over the coming years.”

William Janssen, Desolenator, London, UK

The Desolenator is a water-purification technology that decontaminates water from any source using only solar energy. The technology is a very affordable ($0.005/L) “at-source” method of water purification. It offers a combination of features and capabilities that makes it extremely well suited for household use. It is GSM-mobile enabled and is data-driven through sensors, enabling service through micro mobile payment. It is eco-friendly, has a lifespan of up to 20 years, doesn’t require filters/ membranes, doesn’t drain the main’s electricity, and doesn’t expel toxic waste into the ocean. The long-term goal is to prevent the worsening of the water crisis.

Posted in: Articles, Renewable Energy, Solar Power, Green Design & Manufacturing, Greenhouse Gases, Design processes, Sun and solar, Sustainable development, Water reclamation
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New GASOMETER Design Uses Active Accommodation Offering Significant Improvements Vs. Liquid-sealed Methods

Active Accommodation means using a precision controlled and driven cylinder/piston assembly to collect and measure gas sample volumes without requiring energy to be extracted from the process that generates the gas. The mechanism uses lubricated O-Rings to seal the measuring chamber unlike classical Wet Test Meters that require a water or oil bath to produce an isolation seal.

Posted in: White Papers, Green Design & Manufacturing, Instrumentation, Test & Measurement
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The State of Earth

U.S. Senator Gaylord Nelson created Earth Day in 1970. Over the years, Earth Day grew in popularity and in 2009, the United Nations officially named April 22 as International Mother Earth Day. Earth Day (www.earthday.org) is now celebrated by over one billion people in nearly 200 countries.

Posted in: UpFront, Aerospace, Greenhouse Gases
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