Manufacturing & Prototyping

How Metal 3D Printing is Redefining Part Design

It's one of the basic rules of manufacturing: As part complexity increases, so do machining and assembly costs. But what if there were a different way to produce metal parts — one with fewer limitations than traditional milling, turning, and grinding processes, and able to build complex parts in less time and with little human intervention?

Posted in: Articles, Manufacturing & Prototyping
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3D-Printed Soft Robot ‘Walks’ on Any Terrain

Traditional robots often feature isolated mechanical joints. These discrete components limit a rover’s ability to traverse sand, stone, and other challenging environments.

A team at the University of California San Diego has demonstrated a more flexible option: a soft robot that lifts its legs over obstacles and operates on a variety of terrains. The 3D-printed quadrupedal technology may someday support search-and-rescue missions requiring intelligent navigation capabilities.

Posted in: News, Manufacturing & Prototyping, Materials, Automation, Robotics
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What's New on Tech Briefs: Brickmaking on Mars a 'Smashing' Success

With support from Congress and the President, NASA aims to send a manned mission to Mars by 2040. Establishing a human presence on the Red Planet, however, will require permanent shelters.

And lugging a pile of bricks on the nine-month, 35-million-mile trip is out of the question.

Posted in: News, Manufacturing & Prototyping, Rapid Prototyping & Tooling
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A New Material for Mars Habitats? Mars Itself

Researchers from the University of California, San Diego demonstrated a compaction technique that may someday be used to turn Mars soil into building blocks for the Red Planet. The scientists' new method of applying pressure offers construction possibilities as NASA plans manned Mars missions in the upcoming decades.

Posted in: News, Rapid Prototyping & Tooling, Materials
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Novel Threading Enables New Approach to Golf Clubs

Fastener threading technology used on shuttle engines reduces vibration in golf clubs.

Spinoff is NASA's annual publication featuring successfully commercialized NASA technology. This commercialization has contributed to the development of products and services in the fields of health and medicine, consumer goods, transportation, public safety, computer technology, and environmental resources.

Posted in: Articles, Manufacturing & Prototyping, Collaboration and partnering, Vibration, Fasteners
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Using Sensor Fusion to Analyze Laser Processing in Additive Manufacturing

Sensor: “A device that detects or measures a physical property and records, indicates, or otherwise responds to it.” A sensor is a device that detects a physical quantity and responds by transmitting a signal.

Posted in: Articles, Imaging, Manufacturing & Prototyping, Lasers & Laser Systems, Photonics, Lasers, Sensors and actuators, Additive manufacturing
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What's New on TechBriefs.com: 3D Printing's Next Frontier

In 1983, when Chuck Hull was spending nights and weekends building the first 3D printer, he couldn’t have imagined that someone would eventually use the apparatus to build a toaster from ashes.

Posted in: News, Manufacturing & Prototyping, Rapid Prototyping & Tooling
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How 3D Printing Began, Layer by Layer

In 1983, Chuck Hull worked for a small California-based company that used ultraviolet light to turn liquid polymers into hardened, or cured, coatings. Inside the firm’s lab on his nights and weekends, Hull found a way to make UV-curable materials the basis for his Stereolithography Apparatus, patented the following year.

Tech Briefs spoke with Hull about the future of his invention, the 3D printer.

Posted in: News, Consumer Product Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling
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The 3D Printing Landscape: Then and Now

Frequently used as a design validation and prototyping tool in its early days, the 3D printer now supports a much wider range of applications, from shape-conforming electronics to the creation of printed living tissue. Tech Briefs spoke with industry expert Terry Wohlers about 3D printing's emerging possibilities.

Posted in: News, News, News, Aerospace, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Implants & Prosthetics
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Researchers Sculpt Optical Micro-Structures

Materials scientists at the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and the Wyss Institute of Biologically Inspired Engineering used a new framework to grow sophisticated optical micro-components, including trumpet-shaped assemblages that operate as waveguides.

Posted in: News, Manufacturing & Prototyping, Optical Components, Optics
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