Manufacturing & Prototyping

Model-Driven Innovation in Machine Design

This whitepaper discusses a Model-Driven Innovation process, an approach that makes a multidomain, system-level model the core of design activities, allowing engineers to see how individual subsystems work together. With this approach, problems can be fixed early without project delays, and designs can be validated with access to the underlying mathematics, allowing organizations seeking to mitigate system complexities to improve their ability to control costs, produce high-quality designs and move products to market more quickly. Using tools like MapleSim, the multidomain system modeling tool from Maplesoft, enables engineers to develop and test high-fidelity virtual prototypes of their complex dynamic systems.

Posted in: White Papers, Machinery & Automation, Robotics

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Additive Manufacturing Design Considerations For Production In Aerospace

Written by: Caitlin Oswald As additive manufacturing continues to mature from a fad to a robust production process, complementary methods of designing for additive manufacturing need to develop. Today the majority of design engineers were trained under conventional education methods of subtractive manufacturing. Switching that paradigm will take more than adjusting a few rules, but an evolution in education. When designers are urged to be creative the design space box expands exponentially when using additive. This new idea of starting from nothing instead of starting from a block of material becomes limitless for young design engineers. However, the fast pace of additive manufacturing adoption requires those who previously trained for conventional to rapidly rethink the way they design to meet the vast new options afforded by additive. The following paper is Part A of a two-part series focused on Additive Manufacturing Design. The series will condense some of these limitless possibilities, and capture the advancing strategies of additive manufacturing design.

Posted in: White Papers

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Tech-Clarity Perspective: Reducing Non-Value Added Work in Engineering

Mid-Size manufacturers in aerospace and defense continually seek ways to improve competitiveness. Removing inefficient systems and finding ways for engineers to remove non-value added tasks frees up time to focus on innovation, saving both time and money. In the Tech Clarity whitepaper, “Reducing Non-Value Added Work in Engineering,” founder and president of analyst firm Tech Clarity, Jim Brown, shares survey results from over 250 manufacturers. The Tech Clarity survey identifies the efficiency traits of industry top performers. The paper analyzes the results and ways to streamline and improve processes to stay ahead of the competition in a global competitive environment. Download now to learn more.

Posted in: White Papers

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Evaluating the Chemistry of Brake Pads using SEM-EDS

Brake pads are a critical part of a vehicle’s overall braking system. With the broad diversity of available brake pad types, sub-types and unique chemistries there is an open question as to which brake pad provides the best overall performance.

Posted in: White Papers

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3D Printing Solutions for Aerospace

Stratasys is shaping the world around us, from 3D printing, rapid prototypes, and design freedom, to manufacturing innovation and production-ready solutions. What starts with a spark of an idea can now become a reality. There are opportunities all around. The products, solutions, and services being developed today are changing the way things will be imagined, designed, and made tomorrow.

Posted in: White Papers

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Selecting the Right Material for 3D Printing

This industrial 3D printing white paper explores the properties of thermoplastic and metal materials available with direct metal laser sintering, selective laser sintering and stereolithography technologies. It also includes a quick-reference guide of material attributes that can steer you toward the proper grade. Download your free copy today!

Posted in: White Papers, Electronics

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From The Design Lab: An Insider’s Guide To Laser Sintering

While all additive manufacturing (AM) processes share the ability to create multifaceted parts with intricate features, each system has its own design guidelines to ensure accuracy and optimize part design for the build process and compatible materials. These design guidelines and trade knowledge are usually not shared externally, which can leave the average design engineer feeling adrift on a sea of 3D printing challenges. However, through years of experience, Stratasys Direct Manufacturing has gathered the most efficient design guidelines for one of the more popular 3D printing technologies: Laser Sintering. This article details a study undertaken by Stratasys Direct Manufacturing and the University of Texas (UT) at Austin which vetted tolerances for challenging LS design features such as minimum wall thickness, optimal build orientation for small to large features, and feature distances and areas in relation to part walls. Our goal is to make the information collected within the study well-known to the average design engineer and present working expectations for what LS can do, and therefore minimize errors and achieve consistently successful LS parts.

Posted in: White Papers

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