Manufacturing & Prototyping

Design Guide: Sheet Metal Fabrication

Our custom sheet metal services offer a cost-effective, on-demand solution for your manufacturing needs. Fabrication services range from standard gauge metal we can bend, punch and cut your design for low-volume prototypes, to high-volume production runs.

Posted in: White Papers, Manufacturing & Prototyping, Machinery & Automation

Read More >>

Optimizing EBM Alloy 718 Material for Aerospace Components

Electronic Beam Melting (EBM) is a leading AM technology that aerospace companies are implementing for production. To leverage the capabilities of EBM, new materials such as Alloy 718 have been developed. Alloy 718 is a nickel-chromium based super alloy ideal for high temperature and corrosive environments, with excellent mechanical properties at elevated temperatures.

Posted in: White Papers, Aerospace, Manufacturing & Prototyping, Materials

Read More >>

Simulating Composite Structures

Layered composites are often the materials of choice when a manufacturer must reduce the weight (lightweight) of a component or system to increase fuel efficiency while maintaining strength. Composites are often used in automobiles, aircraft, ships and wind turbines for this purpose. But because their strength and performance depend upon the thickness, layer structure, orientation and other factors, determining how composite structures will perform in real-world conditions is not as easy as it is for metallic components of the same shape. Read this white paper to learn how you can use ANSYS Composite PrepPost to perform layup simulations to optimize composites for strength, durability and light weight.

Posted in: White Papers, Manufacturing & Prototyping, Composites, Materials

Read More >>

Reticulated Foams Expand The Boundaries Of Cellular Solids

Ideally suited for high-tech applications, reticulated foams of ceramic or metal provide industry as well as the research community with an extraordinarily versatile material form that can be engineered for particular properties and tailored for specific applications. The interconnected lattice of continuous ligaments within the cellular structure provides greater strength than shorter fibers and also ensures uniform material characteristics throughout the structure.

Posted in: White Papers, Defense, Manufacturing & Prototyping, Coatings & Adhesives, Materials

Read More >>

CNC Guide: Best Design Practices for Custom Machined Parts

CNC machining is one of the fastest way to build functional prototypes, product molds, low to high volume production runs, and fixtures.

Posted in: White Papers, Manufacturing & Prototyping

Read More >>

Ensuring On-Time Parts Delivery for Aerospace Applications

On-time delivery of high-quality parts from suppliers is a major concern for aerospace companies because they stand to lose huge sums of money every day production is halted for lack of parts.

Posted in: White Papers, Aeronautics, Defense, Manufacturing & Prototyping

Read More >>

How to Manage Heat in Modular, COTS Enclosures

As components shrink, embedded systems have made their way into smaller and more mobile applications. Systems need to withstand more intense vibration, shock and EMI parameters and still function effectively. All of this affects the ruggedization of enclosures.

Posted in: White Papers, Defense, Electronics, Manufacturing & Prototyping

Read More >>

The U.S. Government does not endorse any commercial product, process, or activity identified on this web site.