Manufacturing & Prototyping

New Compounds Developed to Manufacture Tunable OLED Devices

Researchers have developed new organic compounds characterized by higher modularity, stability, and efficiency that could be applicable for use in electronics or lighting. A proof-of-concept project has begun to verify that the compounds have the photoluminescence and electrochemical properties required for the manufacture of tunable organic LEDs (OLEDs) that can emit in the blue portion of the visible spectrum, thus applying lower voltages and achieving greater efficiency and longer life.

Posted in: News, Energy Efficiency, OLEDs


NASA Harvests and 3D Prints Parts for New Aircraft

A team at NASA’s Ames Research Center in Moffett Field, CA is prototyping and redesigning aircraft using 3D printed parts.

Posted in: UpFront, Aviation


NASA's Hot 100 Technologies: Manufacturing & Prototyping

Variable Power Handheld Laser Torch A handheld laser torch was designed for welding and brazing metals to repair hard-to-reach space shuttle engine nozzles. It incorporates various manual controls and changing lenses to allow the operator to adjust the laser’s power output in real time. Applications are likely to be in-field welding and brazing of damaged equipment where traditional welding systems cannot easily access the welding area.

Posted in: Articles, Techs for License


Researchers Measure Stress in 3D-Printed Metal Parts

Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing (AM).The 3D-printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles. When each layer is complete, the build platform moves downward by the thickness of one layer, and a new powder layer is spread on the previous layer.While the method produces quality parts and components, residual stress is a major problem during the fabrication process. Large temperature changes near the last melt spot, and the repetition of this process, result in localized expansion and contraction.An LLNL research team, led by engineer Amanda Wu, has developed an accurate residual stress measurement method that combines traditional stress-relieving methods (destructive analysis) with modern technology: digital image correlation (DIC). The process provides fast and accurate measurements of surface-level residual stresses in AM parts.The team used DIC to produce a set of quantified residual stress data for AM, exploring laser parameters. DIC is a cost-effective, image analysis method in which a dual camera setup is used to photograph an AM part once before it’s removed from the build plate for analysis and once after. The part is imaged, removed, and then re-imaged to measure the external residual stress.SourceAlso: Learn about Design and Analysis of Metal-to-Composite Nozzle Extension Joints.

Posted in: News, Cameras, Rapid Prototyping & Tooling, Metals, Lasers & Laser Systems, Photonics, Measuring Instruments


Virtual Prototyping: Visualizing the Next Generation of Products

The Department of Defense defines a virtual prototype as “A computer-based simulation of a system or subsystem with a degree of functional realism comparable to a physical prototype.” A virtual prototype is built from CAD drawings of separate assemblies that are gradually placed into the whole. Since the drawings of each subassembly are detailed and accurate, you can accurately assess their form (overall shape), fit (ease of as- sembly), and function (making sure it performs as specified). In addition to these traditional three Fs, the virtual prototype can be used for motion studies and studying interactions be- tween the machine and the humans who will use it. Once the design is complete, you can use the digital model to see whether parts interfere as you move them through their com- plete range of motion. In the past, design and analysis have been separate tasks, performed by different teams. With virtual prototyping, these functions are completely entwined.

Posted in: White Papers


High-Res Line Camera Measures Magnetic Fields in Real Time

Scientists have developed a high‑resolution magnetic line camera to measure magnetic fields in real time. Field lines in magnetic systems such as generators or motors that are invisible to the human eye can be made visible using this camera. It is especially suitable for industrial applications in quality assurance during the manufacture of magnets.

Posted in: News, Cameras, Sensors, Measuring Instruments


How 3D Printing Will Continue to Transform Manufacturing

3D printing is transforming the manufacturing industry in big ways. From realized design freedom to supply chain efficiencies, 3D printing is contributing largely to the recent upswing in reshoring manufacturing in North America. Read the latest white paper from Stratasys Service Bureaus to learn how 3D printing will continue to transform the industry in the coming years.

Posted in: White Papers, White Papers