Manufacturing & Prototyping

New Compounds Developed to Manufacture Tunable OLED Devices

Researchers have developed new organic compounds characterized by higher modularity, stability, and efficiency that could be applicable for use in electronics or lighting. A proof-of-concept project has begun to verify that the compounds have the photoluminescence and electrochemical properties required for the manufacture of tunable organic LEDs (OLEDs) that can emit in the blue portion of the visible spectrum, thus applying lower voltages and achieving greater efficiency and longer life.

Posted in: News, Energy Efficiency, OLEDs


NASA Harvests and 3D Prints Parts for New Aircraft

A team at NASA’s Ames Research Center in Moffett Field, CA is prototyping and redesigning aircraft using 3D printed parts.

Posted in: UpFront, Aviation


NASA's Hot 100 Technologies: Manufacturing & Prototyping

Variable Power Handheld Laser Torch A handheld laser torch was designed for welding and brazing metals to repair hard-to-reach space shuttle engine nozzles. It incorporates various manual controls and changing lenses to allow the operator to adjust the laser’s power output in real time. Applications are likely to be in-field welding and brazing of damaged equipment where traditional welding systems cannot easily access the welding area.

Posted in: Articles, Techs for License


Researchers Measure Stress in 3D-Printed Metal Parts

Lawrence Livermore National Laboratory researchers have developed an efficient method to measure residual stress in metal parts produced by powder-bed fusion additive manufacturing (AM).The 3D-printing process produces metal parts layer by layer using a high-energy laser beam to fuse metal powder particles. When each layer is complete, the build platform moves downward by the thickness of one layer, and a new powder layer is spread on the previous layer.While the method produces quality parts and components, residual stress is a major problem during the fabrication process. Large temperature changes near the last melt spot, and the repetition of this process, result in localized expansion and contraction.An LLNL research team, led by engineer Amanda Wu, has developed an accurate residual stress measurement method that combines traditional stress-relieving methods (destructive analysis) with modern technology: digital image correlation (DIC). The process provides fast and accurate measurements of surface-level residual stresses in AM parts.The team used DIC to produce a set of quantified residual stress data for AM, exploring laser parameters. DIC is a cost-effective, image analysis method in which a dual camera setup is used to photograph an AM part once before it’s removed from the build plate for analysis and once after. The part is imaged, removed, and then re-imaged to measure the external residual stress.SourceAlso: Learn about Design and Analysis of Metal-to-Composite Nozzle Extension Joints.

Posted in: News, Cameras, Rapid Prototyping & Tooling, Metals, Lasers & Laser Systems, Photonics, Measuring Instruments


High-Res Line Camera Measures Magnetic Fields in Real Time

Scientists have developed a high‑resolution magnetic line camera to measure magnetic fields in real time. Field lines in magnetic systems such as generators or motors that are invisible to the human eye can be made visible using this camera. It is especially suitable for industrial applications in quality assurance during the manufacture of magnets.

Posted in: News, Cameras, Sensors, Measuring Instruments


How 3D Printing Will Continue to Transform Manufacturing

3D printing is transforming the manufacturing industry in big ways. From realized design freedom to supply chain efficiencies, 3D printing is contributing largely to the recent upswing in reshoring manufacturing in North America. Read the latest white paper from Stratasys Service Bureaus to learn how 3D printing will continue to transform the industry in the coming years.

Posted in: White Papers, White Papers


Design and Analysis of Metal-to-Composite Nozzle Extension Joints

A design concept and subcomponent are identified that mitigate the stress associated with the coefficient-of-thermal mismatch. Marshall Space Flight Center, Alabama Analysis, design, fabrication, and testing were performed to create a new joint design for potential use in attaching a domestically available carbon-carbon (C–C) nozzle extension to the turbine exhaust manifold of a J-2X engine. Various attachment methods were investigated for a C–C-to-metallic joint, including the use of higher-thermal-expansion ceramic matrix composites both mechanically attached and also integrally fabricated to the C–C nozzle extension. The goal was to determine the advantages and disadvantages of different material and joint systems in order to converge on a design for a domestic joint and nozzle extension design that resulted in all positive margins of safety.

Posted in: Briefs