Manufacturing & Prototyping

Thin-Film Solid Oxide Fuel Cells

Mass, volume, and the cost of materials can be reduced for a given power level. The development of thin-film solid oxide fuel cells (TFSOFCs) and a method of fabricating them have progressed to the prototype stage. A TFSOFC consists of the following:

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Improved Blackbody Temperature Sensors for a Vacuum Furnace

Through proper selection of materials, it is possible to satisfy severe requirements. Some improvements have been made in the design and fabrication of blackbody sensors (BBSs) used to measure the temperature of a heater core in a vacuum furnace. Each BBS consists of a ring of thermally conductive, high-melting-temperature material with two tantalum-sheathed thermocouples attached at diametrically opposite points. The name “blackbody sensor” reflects the basic principle of operation. Heat is transferred between the ring and the furnace heater core primarily by blackbody radiation, heat is conducted through the ring to the thermocouples, and the temperature of the ring (and, hence, the temperature of the heater core) is measured by use of the thermocouples.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Improved Assembly for Gas Shielding During Welding or Brazing

Inert gas is distributed evenly over the region surrounding the weld joint. An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Tool for Crimping Flexible Circuit Leads

A hand tool has been developed for crimping leads in flexible tails that are parts of some electronic circuits — especially some sensor circuits. The tool is used to cut the tails to desired lengths and attach solder tabs to the leads. For tailoring small numbers of circuits for special applications, this hand tool is a less expensive alternative to a commercially available automated crimping tool. The crimping tool consists of an off-the-shelf hand crimping tool plus a specialized crimping insert designed specifically for the intended application.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Two-Step Plasma Process for Cleaning Indium Bonding Bumps

This process could increase yields in the manufacture of consumer electronic products. A two-step plasma process has been developed as a means of removing surface oxide layers from indium bumps used in flip-chip hybridization (bump bonding) of integrated circuits. This process has considerable commercial potential in that flip-chip hybridization is used in the manufacture of cellular telephones and other compact, portable electronic products.

Posted in: Manufacturing & Prototyping, Briefs

Read More >>

Further Development of Scaffolds for Regeneration of Nerves

Scale-up toward clinically significant dimensions has been partially completed. Progress has been made in continuing research on scaffolds for the guided growth of nerves to replace damaged ones. The scaffolds contain pores that are approximately cylindrical and parallel, with nearly uniform widths ranging from tens to hundreds of microns. At the earlier stage of development, experimental scaffolds had been made from agarose hydrogel. Such a scaffold was made in a multistep process in which poly(methyl methacrylate) [PMMA] fibers were used as templates for the pores. The process included placement of a bundle of the PMMA fibers in a tube, filling the interstices in the tube with a hot agarose solution, cooling to turn the solution into a gel, and then immersion in acetone to dissolve the PMMA fibers. The scaffolds were typically limited to about 25 pores per scaffold, square cross sections of no more than about 1.5 by 1.5 mm, and lengths of no more than about 2 mm.

Posted in: Bio-Medical, Manufacturing & Prototyping, Medical, Briefs, MDB

Read More >>

Crashworthy Seats Would Afford Superior Protection

Adjustments enable optimization of support for different body sizes and shapes. Seats to prevent or limit crash injuries to astronauts aboard the crew vehicle of the Orion spacecraft are undergoing development. The design of these seats incorporates and goes beyond crash-protection concepts embodied in prior spacecraft and racing-car seats to afford superior protection against impacts. Although the seats are designed to support astronauts in a recumbent, quasi-fetal posture that would likely not be suitable for non-spacecraft applications, parts of the design could be adapted to military and some civilian aircraft seats and to racing-car seats to increase levels of protection.

Posted in: Bio-Medical, Manufacturing & Prototyping, Medical, Briefs, MDB

Read More >>

White Papers

Tubing & Hose Buying Tips
Sponsored by Newage Industries
Serial Fabrics Improve System Design
Sponsored by Pentek
Automated Inspection Lowers Solar Cell Costs
Sponsored by Teledyne DALSA
Bridging the Armament Test Gap
Sponsored by Marvin Test Solutions
Back to Basics of Electrical Measurement
Sponsored by Keithley
Epoxies and Glass Transition Temperature
Sponsored by Master Bond

White Papers Sponsored By: