Manufacturing & Prototyping

How 3D Printing Began, Layer by Layer

In 1983, Chuck Hull worked for a small California-based company that used ultraviolet light to turn liquid polymers into hardened, or cured, coatings. Inside the firm’s lab on his nights and weekends, Hull found a way to make UV-curable materials the basis for his Stereolithography Apparatus, patented the following year.Tech Briefs spoke with Hull about the future of his invention, the 3D printer.

Posted in: News, Consumer Product Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling

Read More >>

Smarter Prototyping Is Here: Create Better Products Faster

3D Printing, with its contributions across the design, engineering, and manufacturing disciplines, is often lauded as the next industrial revolution. There is no denying that the technology has achieved its place as a valuable design and manufacturing methodology and a cornerstone of rapid prototyping by streamlining and enhancing the product-creation processes.

Posted in: Dynamic White Papers, Manufacturing & Prototyping

Read More >>

The 3D Printing Landscape: Then and Now

Frequently used as a design validation and prototyping tool in its early days, the 3D printer now supports a much wider range of applications, from shape-conforming electronics to the creation of printed living tissue. Tech Briefs spoke with industry expert Terry Wohlers about 3D printing's emerging possibilities.

Posted in: News, News, News, Aerospace, Consumer Product Manufacturing, Custom & Contract Manufacturing, Manufacturing & Prototyping, Rapid Prototyping & Tooling, Implants & Prosthetics

Read More >>

Researchers Sculpt Optical Micro-Structures

Materials scientists at the Harvard John A. Paulson School of Engineering and Applied Sciences (SEAS) and the Wyss Institute of Biologically Inspired Engineering used a new framework to grow sophisticated optical micro-components, including trumpet-shaped assemblages that operate as waveguides.

Posted in: News, Manufacturing & Prototyping, Optical Components, Optics

Read More >>

Products of Tomorrow: April 2017

This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.

Posted in: Articles, Products, Manufacturing & Prototyping

Read More >>

Melt Infiltration of SiC/SiC Preforms Using Cr-Si Alloys

These composites can be used in aircraft engine turbine blades, vanes, combustor lines, and shrouds.The goal of this work was to develop engineered matrix SiC/SiC ceramic composites with crack blunting and self-healing capabilities for 1588 to 1755 K applications. The work optimized the temperature and time conditions for melt-infiltrating SiC/SiC preforms with chromium silicide alloys, and established that these alloys do not react with the coatings on the SiC fibers. Traditional ways of fabricating SiC fiber-based ceramic matrix composites (CMCs) use silicon to melt-infiltrate the CMC preforms, where the Si is often converted to SiC by reaction with carbon. The traditional SiC matrices have poor high-temperature creep properties due to the presence of residual silicon. They also have low fracture toughness and a low matrix cracking stress.

Posted in: Briefs, Manufacturing & Prototyping, Product development, Ceramics, Coatings, colorants, and finishes, Composite materials, Silicon alloys, Smart materials

Read More >>

Method of Making a Composite Panel Having Subsonic Transverse Wave Speed Characteristics

Applications include internal aircraft structures, buildings, and enclosures for machines.NASA's Langley Research Center has developed an enhanced design for a composite panel with a recessed core. NASA designed it to decrease the radiation efficiency and increase the transmission loss while maintaining load-bearing capability so it could be used in applications such as aircraft floors. Similar to traditional composite panels, the innovation possesses low weight characteristics, but in addition, it can be used in load-bearing applications. The invention was developed for NASA's Quiet Aircraft Technology Program. The superior design of the composite panel can be used in a wide variety of commercial applications wherever honeycomb is needed and improved acoustics are desired. NASA has patented and tested the novel design, and is interested in attracting development partners and potential licensees for the recessed core composite panel design.

Posted in: Briefs, Manufacturing & Prototyping, Aircraft structures, Design processes, Flooring, Composite materials

Read More >>

The U.S. Government does not endorse any commercial product, process, or activity identified on this web site.