Materials & Coatings

Reducing Interconnection Weight in Autosports

In Formula 1 and other autosports, weight reduction is critical to competitive advantage. A few grams saved here and a few more saved there can add up to significant savings. There is also a move toward high-density packaging of electronics parts. As the electronics content of cars increases, the natural drive is to miniaturize the package to gain maximum efficiency in the use of space.

Posted in: Articles, Electronic Components, Electronics, Composites, Fiber Optics, Connectors and terminals, Electric cables, Composite materials, Lightweighting, Motorsports


Watching Alloys Change Could Lead to Better Metals

If you put a camera in the ice machine and watched water turn into ice, the process would look simple. But the mechanism behind liquids turning to solids is actually quite complex, and understanding it better could improve design and production of metals. A recent investigation aboard the International Space Station (ISS) involved experiments using transparent alloys to observe microstructures that form at the point the material solidifies.

Posted in: UpFront, Materials, Physical Sciences


Optical Fiber for Solar Cells

These materials enable new solar-powered devices that are small, lightweight, and can be used without connection to existing electrical grids. Ames Research Center, Moffett Field, California Polymeric and inorganic semiconductors offer relatively high quantum efficiencies, and are much less expensive and versatile to fabricate than non-amorphous silicon wafers. An optical fiber and cladding can be designed and fabricated to confine light for transport within ultraviolet and near-infrared media, using evanescent waves, and to transmit visible wavelength light for direct lighting.

Posted in: Briefs, Energy, Energy Storage, Solar Power, Materials, Fiber Optics, Physical Sciences, Solar energy, Fibers, Polymers, Semiconductors


Carbon Nanotube Tower-Based Supercapacitor

A new technology to create electrochemical double-layer supercapacitors is provided using carbon nanotubes as electrodes of the storage medium. This invention allows efficient transport between the capacitor electrodes through the porous nature of the nanotubes, and has a low interface resistance between the electrode material and the collector. Carbon nanotubes directly grown on a metal surface are used to improve the supercapacitor performance. The nanotubes offer a high surface area and usable porosity for a given volume and mass, both of which are highly desirable for supercapacitor operation.

Posted in: Briefs, Energy, Energy Storage, Materials, Nanotechnology, Physical Sciences, Ultracapacitors and supercapacitors, Metallurgy, Nanomaterials


Developing Ceramic-Like Bulk Metallic Glass Gears

This technology has applications in gears, bearings, and gearboxes for automotive, spacecraft, and robotics. This invention describes systems and methods for implementing bulk metallic glass-based (BMG) macroscale gears with high wear resistance. This invention creates bulk metallic glasses (BMGs) with selected mechanical properties that are very similar to ceramics, such as high strength and resistance to wear, but without high melting temperatures. Ceramics are high-strength, hard materials that are typically used for their extremely high melting temperatures. Because of their extreme hardness, ceramics are optimal materials for making gears, due to their low wear loss. Unfortunately, ceramics suffer from low fracture toughness (typically <1 MPa·m1/2), and their high melting temperatures prevent them from being cast into net-shaped parts. Ceramic gears, for example, must be ground to a final shape at great expense.

Posted in: Briefs, Manufacturing & Prototyping, Ceramics, Materials, Metals, Motion Control, Ceramics, Glass, Wear


Product of the Month: March 2015

Instron, Norwood, MA, introduced the AVE 2 strain measurement system that conforms to testing standards such as ISO 527, ASTM D3039, and ASTM D638. The video extensometer utilizes patented measurement technology, and adapts to the normal fluctuations of indoor environmental conditions. It can be adapted to any testing machine that uses a ±10V analog input. Designed to reduce errors from thermal and lighting variations, the device uses the real-time 490-Hz data rate while achieving a 1-micron accuracy. It allows for testing under multiple environmental conditions and can be used for strain measurement with Digital Image Correlation (DIC). The device measures both modulus and strain-to-failure of most materials including plastics, metals, composites, textiles, films, and bio-materials.

Posted in: Products, Manufacturing & Prototyping, Materials, Measuring Instruments


Researcher Spotlight: Atom­Thick Material Offers 2D Imaging Possibilities

Rice University scientists have developed a two-­dimensional, atom­-thick, light-­sensitive material called CIS, a single­-layer matrix of copper, indium, and selenium atoms. Sidong Lei, a graduate student, also built a prototype — a three-­pixel charge­-coupled device (CCD) sensor — to prove the material’s ability to capture an image. The optoelectronic memory material may be the basis for future flat imaging devices and two­-dimensional electronics.

Posted in: Articles, Imaging, Materials, Sensors, Imaging and visualization, Sensors and actuators, Product development, Nanomaterials


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