Materials & Coatings

Customizing Visual 3D Optical Coatings

There are many ways to coat an optic and optimize the coating for a specific application, some more interesting than others. But any thin film coating process requires raw materials, coating capabilities, deposition chamber(s), coating software, a spectrophotometer, and an efficient production system that can produce the desired coating or effect while keeping within the customer’s requisite specifications. This article will focus on the challenge of customizing a non-polarizing cube beamsplitter for a 3D visual application and detail the steps taken to make this challenge a reality.

Posted in: Articles, Features, Coatings & Adhesives, Materials, Optics, Photonics, Optics, Coatings, colorants, and finishes, Glass


Zinc Oxide Materials Power Tiny Energy Harvesting Devices

Many types of smart devices are readily available and convenient to use. The goal now is to make wearable electronics that are flexible, sustainable, and powered by ambient renewable energy. This last goal inspired researchers to explore how the attractive physical features of zinc oxide (ZnO) materials could be used to tap into abundant mechanical energy sources to power micro devices. They discovered that inserting aluminum nitride insulating layers into ZnO-based energy harvesting devices led to a significant improvement of the devices’ performance. The group’s findings are expected to provide an effective approach for realizing “nanogenerators” for self-powered electronic systems such as portable communication devices, healthcare monitoring devices, environmental monitoring devices, and implantable medical devices. Source:

Posted in: News, Electronic Components, Electronics & Computers, Energy, Energy Harvesting, Renewable Energy, Materials, Metals, Nanotechnology, Semiconductors & ICs


Glass as Electrode Makes Batteries More Efficient

Today’s batteries provide a reliable power supply for our smartphones, electric cars and laptops, but are unable to keep up with the growing demands placed on them. Researchers have discovered a material that may have the potential to double battery capacity: vanadate-borate glass. The glass is being used as a cathode material, which is made of vanadium oxide (V2O5) and lithium-borate (LiBO2) precursors, and was coated with reduced graphite oxide (RGO) to enhance the electrode properties of the material. The vanadate-borate glass powder was used for battery cathodes, which were placed in prototypes for coin cell batteries to undergo numerous charge/discharge cycles. In tests, the glass electrodes demonstrated a vast improvement in these batteries’ capacity and energy density. Source:

Posted in: News, Batteries, Electronic Components, Electronics & Computers, Energy, Energy Efficiency, Materials, Semiconductors & ICs


Microcapsule Method Captures Carbon

Researchers has developed a novel class of materials that enable a safer, cheaper, and more energy-efficient process for removing greenhouse gas from power-plant emissions. The team, led by scientists from Harvard University and Lawrence Livermore National Laboratory, employed a microfluidic assembly technique to produce microcapsules that contain liquid sorbents, or absorbing materials, encased in highly permeable polymer shells. The capsules have significant performance advantages over the carbon-absorbing materials used in current capture and sequestration technology.The new technique employs an abundant and environmentally benign sorbent: sodium carbonate, which is kitchen-grade baking soda. The microencapsulated carbon sorbents (MECS) achieve an order-of-magnitude increase in CO2 absorption rates compared to sorbents currently used in carbon capture. The carbon sorbents are produced using a double-capillary device in which the flow rates of three fluids — a carbonate solution combined with a catalyst for enhanced CO2 absorption, a photo-curable silicone that forms the capsule shell, and an aqueous solution — can be independently controlled.The MECS-based approach could also be tailored to industrial processes like steel and cement production, which are significant greenhouse gas sources.SourceRead other Materials tech briefs.

Posted in: News, Green Design & Manufacturing, Greenhouse Gases, Remediation Technologies, Materials


Modeling Transmission Effects on Multilayer Insulation

New mathematical modeling of multilayer insulation performance extends over a much wider range of performance criteria than other known models. John F. Kennedy Space Center, Florida Recent experimental results within the NASA community have shown apparent degradation in the performance of multilayer insulation (MLI) when used in low-temperature applications, e.g., in liquid hydrogen tanks. There was speculation that this degradation was due to the appearance of radiative transmission of energy at these low temperatures since the black-body emission curve at low temperatures corresponds to long wavelengths that might be able to partially pass through the MLI sheets. The standard models for MLI could not be extended to include transmission effects, so a new mathematical system was developed that generalizes the description of the performance of this insulation material.

Posted in: Briefs, TSP, Coatings & Adhesives, Materials, Insulation


Woven Thermal Protection System

Woven thermal protection system (WTPS) is a new approach to producing TPS materials that uses precisely engineered 3D weaving techniques to customize material characteristics needed to meet specific missions requirements for protecting space vehicles from the intense heating generated during atmospheric entry. Using WTPS, sustainable, scalable, mission-optimized TPS solutions can be achieved with relatively low lifecycle costs compared with the high costs and long development schedules currently associated with material development and certification. WTPS leverages the mature weaving technology that has evolved from the textile industry to design TPS materials with tailorable performance by varying material composition and properties via the controlled placement of fibers within a woven structure. The resulting material can be designed to perform optimally for a wide range of entry conditions.

Posted in: Briefs, Materials, Thermal management, Fibers, Textiles


Innovative, Low-CTE, Lightweight Structures with Higher Strength

These composites feature controllable properties and strength. Goddard Space Flight Center, Greenbelt, Maryland A series of lightweight (density below 2.0 gm/cm3) composites has been manufactured that have controllable properties. The core composite has been improved to provide higher strength (similar to aluminum), extremely low density, receptivity to exterior coatings, and highly designable properties. The composite is made in days, is machinable and formable, can be joined/threaded, can be exposed to various environments (temperature, radiation), and is easily made into many parts. Lightweight mirrors for space and IR applications are extremely important. The goal of this work was to create lightweight multifunctional composites for replacement of titanium, beryllium, Invar, aluminum, rubber, and graphite epoxy for structural, mirror, and non-structural components. The key characteristics of this tailorable composite are low density, high stiffness (up to 25 MSI modulus), variable/low coefficient of thermal expansion (CTE) (2 to 7 ppm/°C), high temperature refractory materials and variable thermal conductivity. The composites are easily made (time to completion of 7 to 10 days), joinable, threadable, machinable to 80 mils, durable to resist FOD (foreign object damage), ductile enough to behave like a metal, and relatively low in cost.

Posted in: Briefs, TSP, Coatings & Adhesives, Composites, Materials, Composite materials, Lightweight materials


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