Materials & Coatings

Developing Ceramic-Like Bulk Metallic Glass Gears

This technology has applications in gears, bearings, and gearboxes for automotive, spacecraft, and robotics. NASA’s Jet Propulsion Laboratory, Pasadena, California This invention describes systems and methods for implementing bulk metallic glass-based (BMG) macroscale gears with high wear resistance. This invention creates bulk metallic glasses (BMGs) with selected mechanical properties that are very similar to ceramics, such as high strength and resistance to wear, but without high melting temperatures. Ceramics are high-strength, hard materials that are typically used for their extremely high melting temperatures. Because of their extreme hardness, ceramics are optimal materials for making gears, due to their low wear loss. Unfortunately, ceramics suffer from low fracture toughness (typically <1 MPa·m1/2), and their high melting temperatures prevent them from being cast into net-shaped parts. Ceramic gears, for example, must be ground to a final shape at great expense.

Posted in: Briefs, Ceramics, Metals

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Product of the Month: March 2015

Instron, Norwood, MA, introduced the AVE 2 strain measurement system that conforms to testing standards such as ISO 527, ASTM D3039, and ASTM D638. The video extensometer utilizes patented measurement technology, and adapts to the normal fluctuations of indoor environmental conditions. It can be adapted to any testing machine that uses a ±10V analog input. Designed to reduce errors from thermal and lighting variations, the device uses the real-time 490-Hz data rate while achieving a 1-micron accuracy. It allows for testing under multiple environmental conditions and can be used for strain measurement with Digital Image Correlation (DIC). The device measures both modulus and strain-to-failure of most materials including plastics, metals, composites, textiles, films, and bio-materials.

Posted in: Products, Measuring Instruments

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Researcher Spotlight: Atom­Thick Material Offers 2D Imaging Possibilities

Rice University scientists have developed a two-­dimensional, atom­-thick, light-­sensitive material called CIS, a single­-layer matrix of copper, indium, and selenium atoms. Sidong Lei, a graduate student, also built a prototype — a three-­pixel charge­-coupled device (CCD) sensor — to prove the material’s ability to capture an image. The optoelectronic memory material may be the basis for future flat imaging devices and two­-dimensional electronics.

Posted in: Articles, Sensors

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Customizing Visual 3D Optical Coatings

There are many ways to coat an optic and optimize the coating for a specific application, some more interesting than others. But any thin film coating process requires raw materials, coating capabilities, deposition chamber(s), coating software, a spectrophotometer, and an efficient production system that can produce the desired coating or effect while keeping within the customer’s requisite specifications. This article will focus on the challenge of customizing a non-polarizing cube beamsplitter for a 3D visual application and detail the steps taken to make this challenge a reality.

Posted in: Articles, Features, Coatings & Adhesives, Optics, Photonics

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Zinc Oxide Materials Power Tiny Energy Harvesting Devices

Many types of smart devices are readily available and convenient to use. The goal now is to make wearable electronics that are flexible, sustainable, and powered by ambient renewable energy. This last goal inspired researchers to explore how the attractive physical features of zinc oxide (ZnO) materials could be used to tap into abundant mechanical energy sources to power micro devices. They discovered that inserting aluminum nitride insulating layers into ZnO-based energy harvesting devices led to a significant improvement of the devices’ performance. The group’s findings are expected to provide an effective approach for realizing “nanogenerators” for self-powered electronic systems such as portable communication devices, healthcare monitoring devices, environmental monitoring devices, and implantable medical devices. Source:

Posted in: News, Electronic Components, Energy Harvesting, Renewable Energy, Metals

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Glass as Electrode Makes Batteries More Efficient

Today’s batteries provide a reliable power supply for our smartphones, electric cars and laptops, but are unable to keep up with the growing demands placed on them. Researchers have discovered a material that may have the potential to double battery capacity: vanadate-borate glass. The glass is being used as a cathode material, which is made of vanadium oxide (V2O5) and lithium-borate (LiBO2) precursors, and was coated with reduced graphite oxide (RGO) to enhance the electrode properties of the material. The vanadate-borate glass powder was used for battery cathodes, which were placed in prototypes for coin cell batteries to undergo numerous charge/discharge cycles. In tests, the glass electrodes demonstrated a vast improvement in these batteries’ capacity and energy density. Source:

Posted in: News, Batteries, Electronic Components, Energy Efficiency

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Microcapsule Method Captures Carbon

Researchers has developed a novel class of materials that enable a safer, cheaper, and more energy-efficient process for removing greenhouse gas from power-plant emissions. The team, led by scientists from Harvard University and Lawrence Livermore National Laboratory, employed a microfluidic assembly technique to produce microcapsules that contain liquid sorbents, or absorbing materials, encased in highly permeable polymer shells. The capsules have significant performance advantages over the carbon-absorbing materials used in current capture and sequestration technology.The new technique employs an abundant and environmentally benign sorbent: sodium carbonate, which is kitchen-grade baking soda. The microencapsulated carbon sorbents (MECS) achieve an order-of-magnitude increase in CO2 absorption rates compared to sorbents currently used in carbon capture. The carbon sorbents are produced using a double-capillary device in which the flow rates of three fluids — a carbonate solution combined with a catalyst for enhanced CO2 absorption, a photo-curable silicone that forms the capsule shell, and an aqueous solution — can be independently controlled.The MECS-based approach could also be tailored to industrial processes like steel and cement production, which are significant greenhouse gas sources.SourceRead other Materials tech briefs.

Posted in: News, Greenhouse Gases, Remediation Technologies

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