Mechanical Components

The Basics Of Pressure Regulators

Pressure regulators are found in many common home and industrial applications. For example, pressure regulators are used in gas grills to regulate propane pressure, in home furnaces to regulate natural gas, in medical/dental equipment regulate oxygen and anesthesia gases, in pneumatic automation systems to regulate compressed air, in engines to regulate fuel pressure, and in fuel cells to regulate hydrogen. Although the applications vary considerably, the pressure regulators provide the same function. Pressure regulators reduce a supply pressure to a lower outlet pressure and they maintain this outlet pressure regardless of inlet pressure fluctuations. This reduction in pressure is the key characteristic of pressure regulators; outlet pressure is always at a pressure below the inlet pressure.

Posted in: Mechanical Components, White Papers

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Smart Core-Bit Probe (SCOPe)

This system can be used in drilling applications in the oil and gas industry. Smart Core-Bit Probe (SCOPe) employs ruggedized MEMS-based sensors for real-time monitoring of sample core integrity (compositional or morphological changes) and drill health during sample acquisition. SCOPe enables comprehensive preliminary in situ measurements (both dynamic and static) during sample acquisition and before retrieving the sample. This results in maximum science return, and enables rapid and accurate analyses of mineralogy and chemistry of the sample from initial acquisition to the end of the sample acquisition and handling chain.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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Electrically Conductive, Failure-Resistant Tethers

Fine wires are loosely woven into a load-bearing netlike structure. Marshall Space Flight Center, Alabama Special electrically conductive, failure-resistant rope/wire combinations are being developed for use as electrodynamic spacecraft tethers. These or similar combinations could also prove useful on Earth in applications in which there are requirements for strong, reliable, lightweight tethers that can conduct electric currents of moderate size: such applications might include tethering of aerostats and of wind-powered electric generators.

Posted in: Mechanics, Mechanical Components, Briefs

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ATHLETE Low-Gravity Testbed

NASA’s Jet Propulsion Laboratory, Pasadena, California A six-degrees-of-freedom (DOF) testbed was developed for evaluating microgravity and low-gravity proximity and contact operations, e.g. in the vicinity of a near Earth orbit, for simulation of proximity operations for a human mission to an asteroid. This is accomplished using an “inverted Stewart platform” where the vehicle under test — in this case, the ATHLETE (All-Terrain Hex-Limbed Extra-Terrestrial Explorer) — is suspended by six computer-controlled cable winches so that it can be maneuvered in all six degrees of freedom. Position feedback is provided by both the encoders at the winch motor, and a motion capture system installed on the testbed structural frame. The payload is attached to the work platform at the end of the six cables.

Posted in: Mechanics, Mechanical Components, Briefs

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Acoustic Mechanical Feedthroughs for Producing Work Across a Structure

This technology is applicable wherever an actuator needs to be isolated from another environment. Electromagnetic motors can have problems when operating in extreme environments. In addition, if one needs to do mechanical work outside a structure, electrical feedthroughs are required to transport the electric power to drive the motor. Piezoelectric motors can be designed directly with high torques and lower speeds without the need for gears. One can also actuate piezoelectric, electrostrictive, or magnetostrictive materials in a benign environment and transmit the power in acoustic form as a stress wave and actuate external to the benign environment. This technology removes the need to perforate a structure and allows work to be done directly on the other side of a structure without the use of electrical feedthroughs, which can weaken the structure, pipe, or vessel.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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Advanced Symbolic and Numeric Techniques for Machine Vibration Analysis

The operational reliability of a rotary equipment train is dependent on the vibration of its components. Often, the only evidence of this vibration is gear noise or coupling wear. However, these early indicators might eventually develop into high-amplitude vibration, resulting in gear wear, gear tooth failures, or broken shafts. The torsional response characteristics of rotating and reciprocating equipment should therefore be analyzed and evaluated to ensure system reliability.

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Re-entry Vehicle Shape for Enhanced Performance

A convex structure is used with a continuous slope. A vehicle entering the atmosphere of a planet will do so at hypersonic speeds and will need to decelerate and maneuver through that atmosphere while protecting its payload from excessive heating. As a consequence, the vehicle shape must be designed to provide optimal aerodynamic lift and drag properties, while minimizing convective and radiative heating to the vehicle outer surfaces.

Posted in: Mechanical Components, Machinery & Automation, Briefs

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