Mechanical & Fluid Systems

Save Your Assembly Space and Weight with Smalley Wave Springs

Smalley Wave Springs offer the unique advantage of space savings when used to replace coil springs. By reducing spring operating height, wave springs also produce a decrease in the spring cavity and assembly size.

Posted in: White Papers, Machinery & Automation, Robotics

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Reliable VFD Cables Boost Productivity, Minimize Downtime

From fans and blowers to 24/7 production line equipment, variable frequency drives (VFDs) are a mainstay of the industrial world due to their remarkable ability to improve the efficiency of motor-driven equipment. As part of a complete VFD package, high quality cable is one of the most important components in terms of achieving maximum productivity and minimizing downtime. When designing a robust VFD cable, the materials used in its production are critical to ensuring that the cable’s electrical properties will guarantee peak performance. For system engineers and others involved in specifying VFDs, cable quality should be one of the most decisive factors.

Posted in: White Papers

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How To Make Pressure Switches That Last

Simple design principles for harsh operating conditions Fluid control systems for many aerospace, industrial and heavy equipment applications require accurate, reliable pressure switching under harsh operating conditions. In these applications, the wrong pressure switch can cause catastrophic damage or even endanger human life.

Posted in: White Papers, Fluid Handling

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Controlling the EMI Effects of Avionic Equipment

Devices that can cause interference in aircraft include laptops, tablets, and cell phones, and all have been suspected of causing events such as autopilot disconnects, erratic flight deck indications, and airplanes turning off course. Board level shielding has never been more important in maintaining the functionality and safety of avionic equipment.

Posted in: White Papers, White Papers

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Force Transfer Machines

There has been ongoing debate as to whether or not a hydraulic force machine that applies the force simultaneously to both the reference standard and the unit under test is more repeatable and reproducible when the force is applied and transferred with 3 bars versus 2 bars. The debate centers around alignment of the reference standard and the unit under test. There is no disagreement about the benefits of using a triangular configuration when using multiple load cells to weigh an object; however, there is a debate over any advantages that might be offered by using a 3 bar Universal Calibrating Machine (UCM) instead of a traditional 2 bar system. This paper provides test results for repeatability and reproducibility for a 2 bar UCM and a 3 bar UCM, showing the null hypothesis to be correct and proving that there is not a difference between either type of UCM.

Posted in: White Papers

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Driving Auto Performance Through Lubricant Selection

Underhood temperatures are gradually rising as aerodynamics dictate tighter packaging and large engines are being replaced by smaller turbocharged and supercharged engines for improved fuel efficiency. With ambient temperatures under the hood exceeding 120 °C (248 °F), finding a lubricant that can withstand the high temperatures for an extended period of time is key.

Posted in: White Papers, Coatings & Adhesives

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Unique Method for Orifice Production

To produce accurate, repeatable orifices, all the variables that might influence the Cd Value (Coefficient of Discharge) must be controlled during production. This includes the orifice hole length, edges, surface finishes, roundness and the elimination of all tool marks, burrs, ragged edges and irregularities. If any one of these areas is not perfectly managed, the orifice flow rates will vary from piece to piece thereby making it impossible to predict flow with any accuracy.

Posted in: Mechanics, White Papers, White Papers

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