Mechanical & Fluid Systems

Pedal Position Sensing in Heavy-Duty Vehicles

Pedal position detection is nothing new when it comes to operation of heavy duty equipment. However, the age old system operation of mechanical linkages between the pedal and the engine just might be coming to an end. New sensor technology is now enabling non-contact, drive-by-wire that can reduce total system cost while standing up to the harsh environments of off highway equipment.

Posted in: White Papers, Fluid Handling, Mechanical Components, Motion Control, Data Acquisition, Sensors

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How to Make Low Flow Measurements Using Turbine Flow Meters

Accurate low flow measurement represents significant challenges in many applications. Some typical low flow applications in the aerospace market include: small UAV fuel consumption, satellite thruster fuel consumption, and fuel/chemical/water injection. The low dynamic energy associated with flow rates down to 0.001 GPM exceed the capabilities of most mechanical flow meters and force the use of less accurate flow meter technologies.

Posted in: White Papers, Mechanical Components, Data Acquisition, Sensors, Instrumentation

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Epoxy-based Hermetic Feedthroughs Boost Switchgear Reliability

With medium-voltage switchgear, progress is being made with regard to finding alternatives to SF6 as an insulation gas. Designs that incorporate dry air or a mixture of fluoroketone, nitrogen and oxygen as the insulating gas are being explored to minimize environmental impact.

Posted in: White Papers, Aerospace, Defense, Mechanical Components, Mechanics

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How to Prevent Step Losses with Stepper Motors

While stepper motors are an excellent solution for many applications, a key concern is step losses. However, in most instances step losses can be prevented or corrected. It is important to remember that a stepper motor does not operate like a DC motor. This white paper from MICROMO engineers provides guidance to determine step losses or non-operation across a variety of applications.

Posted in: White Papers, White Papers, Mechanical Components, Medical, Motion Control, Motors & Drives

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The Ultimate Shaft-To-Hub Connection

Polygon Shapes - Multi-Faceted Problem Solvers Kinematically ground polygonal shapes have been used as drive connections for more than 45 years. What is now referred to as Polygon Systems was developed by Fortunawerke, Stuttgart, West Germany, who patented a grinding machine capable of producing matched polygonal shaft and bore diameters.

Posted in: White Papers, White Papers, Mechanical Components, Mechanics

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Integrated Epoxy Feedthroughs Improve Fuel Pump Reliability

Of all the design decisions that affect the operation of an in-tank fuel pump, the way you seal the pump housing may top the list. A bad seal will allow liquid fuel to work its way into the housing, which will eventually corrode the electronics and potentially cause a risk of fire.

Posted in: White Papers, Aeronautics, Defense, Mechanical Components, Mechanics

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The Best Springs You Haven't Tried Yet

Flat wire wave springs offer the best balance of size and spring force. Here’s what you need to know to design with these high-performance alternatives to traditional springs. Discussed in this paper are the different styles of wave springs and the design advantages offered to the engineer, such as axial space savings, no torsional loads, consistent spring force, dimensional tolerances improvements, increased travel, etc. Additionally it shows some application examples and includes a formulas page for spring calculations.

Posted in: White Papers, Mechanical Components, Mechanics, Motion Control

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