Mechanical & Fluid Systems

The Best Springs You Haven't Tried Yet

Flat wire wave springs offer the best balance of size and spring force. Here’s what you need to know to design with these high-performance alternatives to traditional springs. Discussed in this paper are the different styles of wave springs and the design advantages offered to the engineer, such as axial space savings, no torsional loads, consistent spring force, dimensional tolerances improvements, increased travel, etc. Additionally it shows some application examples and includes a formulas page for spring calculations.

Posted in: White Papers, Mechanical Components, Motion Control

Read More >>

Wire Wound Springs versus Machined Springs; A Comparison

This white paper addresses the high points of choosing between Machined Springs and Wire Wound Springs, and goes into further detail regarding the unique differences that can significantly affect design considerations. Complete with charts detailing technical benefits between the two methods of producing springs. This educational white paper is an essential reference document for any engineer working with mechanical components.

Posted in: White Papers, Mechanical Components

Read More >>

Save Your Assembly Space and Weight with Smalley Wave Springs

Smalley Wave Springs offer the unique advantage of space savings when used to replace coil springs. By reducing spring operating height, wave springs also produce a decrease in the spring cavity and assembly size.

Posted in: White Papers, Mechanical Components, Motion Control, Machinery & Automation, Robotics

Read More >>

Reliable VFD Cables Boost Productivity, Minimize Downtime

From fans and blowers to 24/7 production line equipment, variable frequency drives (VFDs) are a mainstay of the industrial world due to their remarkable ability to improve the efficiency of motor-driven equipment. As part of a complete VFD package, high quality cable is one of the most important components in terms of achieving maximum productivity and minimizing downtime. When designing a robust VFD cable, the materials used in its production are critical to ensuring that the cable’s electrical properties will guarantee peak performance. For system engineers and others involved in specifying VFDs, cable quality should be one of the most decisive factors.

Posted in: White Papers, Aerospace, Defense, Mechanical Components, Motion Control

Read More >>

How To Make Pressure Switches That Last

Simple design principles for harsh operating conditions Fluid control systems for many aerospace, industrial and heavy equipment applications require accurate, reliable pressure switching under harsh operating conditions. In these applications, the wrong pressure switch can cause catastrophic damage or even endanger human life.

Posted in: White Papers, Mechanical Components, Fluid Handling, Motion Control

Read More >>

Controlling the EMI Effects of Avionic Equipment

Devices that can cause interference in aircraft include laptops, tablets, and cell phones, and all have been suspected of causing events such as autopilot disconnects, erratic flight deck indications, and airplanes turning off course. Board level shielding has never been more important in maintaining the functionality and safety of avionic equipment.

Posted in: White Papers, White Papers, Aerospace, Mechanical Components

Read More >>

Force Transfer Machines

There has been ongoing debate as to whether or not a hydraulic force machine that applies the force simultaneously to both the reference standard and the unit under test is more repeatable and reproducible when the force is applied and transferred with 3 bars versus 2 bars. The debate centers around alignment of the reference standard and the unit under test. There is no disagreement about the benefits of using a triangular configuration when using multiple load cells to weigh an object; however, there is a debate over any advantages that might be offered by using a 3 bar Universal Calibrating Machine (UCM) instead of a traditional 2 bar system. This paper provides test results for repeatability and reproducibility for a 2 bar UCM and a 3 bar UCM, showing the null hypothesis to be correct and proving that there is not a difference between either type of UCM.

Posted in: White Papers, Instrumentation, Mechanical Components, Test & Measurement

Read More >>

The U.S. Government does not endorse any commercial product, process, or activity identified on this web site.