Mechanical Components

Pressure Dome for High-Pressure Electrolyzer

External gas pressure permits higher pressure and more versatile electrolyzer. A high-strength, low-weight pressure vessel dome was designed specifically to house a high-pressure [2,000 psi (≈13.8 MPa)] electrolyzer. In operation, the dome is filled with an inert gas pressurized to roughly 100 psi (≈690 kPa) above the high, balanced pressure product oxygen and hydrogen gas streams. The inert gas acts to reduce the clamping load on electrolyzer stack tie bolts since the dome pressure acting axially inward helps offset the outward axial forces from the stack gas pressure. Likewise, radial and circumferential stresses on electrolyzer frames are minimized. Because the dome is operated at a higher pressure than the electrolyzer product gas, any external electrolyzer leak prevents oxygen or hydrogen from leaking into the dome. Instead the affected stack gas stream pressure rises detectably, thereby enabling a system shutdown. All electrical and fluid connections to the stack are made inside the pressure dome and require special plumbing and electrical dome interfaces for this to be accomplished. Further benefits of the dome are that it can act as a containment shield in the unlikely event of a catastrophic failure.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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A Superfluid Pulse Tube Refrigerator Without Moving Parts for Sub-Kelvin Cooling

A report describes a pulse tube refrigerator that uses a mixture of 3He and superfluid 4He to cool to temperatures below 300 mK, while rejecting heat at temperatures up to 1.7 K. The refrigerator is driven by a novel thermodynamically reversible pump that is capable of pumping the 3He–4He mixture without the need for moving parts.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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Sapphire Viewports for a Venus Probe

A document discusses the creation of a viewport suitable for use on the surface of Venus. These viewports are rated for 500 °C and 100 atm pressure with appropriate safety factors and reliability required for incorporation into a Venus Lander. Sapphire windows should easily withstand the chemical, pressure, and temperatures of the Venus surface. Novel fixture designs and seals appropriate to the environment are incorporated, as are materials compatible with exploration vessels. A test cell was fabricated, tested, and leak rate measured. The window features polish specification of the sides and corners, soft metal padding of the sapphire, and a metal C-ring seal. The system safety factor is greater than 2, and standard mechanical design theory was used to size the window, flange, and attachment bolts using available material property data. Maintenance involves simple cleaning of the window aperture surfaces. The only weakness of the system is its moderate rather than low leak rate for vacuum applications.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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Compact, Low-Force, Low-Noise Linear Actuator

This actuator has potential uses in military and automotive applications. Actuators are critical to all the robotic and manipulation mechanisms that are used in current and future NASA missions, and are also needed for many other industrial, aeronautical, and space activities. There are many types of actuators that were designed to operate as linear or rotary motors, but there is still a need for low-force, low-noise linear actuators for specialized applications, and the disclosed mechanism addresses this need.

Posted in: Mechanics, Tech Briefs, Mechanical Components, Motion Control, Briefs

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Ultra-Compact Motor Controller

Applications include industrial robotic arms, industrial machinery, and automobiles. This invention is an electronically commutated brushless motor controller that incorporates Hall-array sensing in a small, 42-gram package that provides 4096 absolute counts per motor revolution position sensing. The unit is the size of a miniature hockey puck, and is a 44-pin male connector that provides many I/O channels, including CANbus, RS-232 communications, general-purpose analog and digital I/O (GPIO), analog and digital Hall inputs, DC power input (18–90 VDC, 0–l0 A), three-phase motor outputs, and a strain gauge amplifier.

Posted in: Mechanics, Tech Briefs, Mechanical Components, Motion Control, Briefs

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Modular, Rapid Propellant Loading System/Cryogenic Testbed

The Cryogenic Test Laboratory (CTL) at Kennedy Space Center (KSC) has designed, fabricated, and installed a modular, rapid propellant-loading system to simulate rapid loading of a launch-vehicle composite or standard cryogenic tank. The system will also function as a cryogenic testbed for testing and validating cryogenic innovations and ground support equipment (GSE) components. The modular skid-mounted system is capable of flow rates of liquid nitrogen from 1 to 900 gpm (≈3.8 to 3,400 L/min), of pressures from ambient to 225 psig (≈1.5 MPa), and of temperatures to –320 °F (≈–195 °C). The system can be easily validated to flow liquid oxygen at a different location, and could be easily scaled to any particular vehicle interface requirements.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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Compact, Low-Force, Low-Noise Linear Actuator

This actuator has potential uses in military and automotive applications. Actuators are critical to all the robotic and manipulation mechanisms that are used in current and future NASA missions, and are also needed for many other industrial, aeronautical, and space activities. There are many types of actuators that were designed to operate as linear or rotary motors, but there is still a need for low-force, low-noise linear actuators for specialized applications, and the disclosed mechanism addresses this need.

Posted in: Mechanics, Mechanical Components, Briefs, TSP

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