Mechanical & Fluid Systems

Self-Deployable Spring-Strip Booms

These structures can be stowed compactly with small forces and become rigid once deployed. Booms and other structures consisting mainly of thin spring strips are undergoing development. These structures are designed to be lightweight, to be compactly stowable, and to be capable of springing to stable configurations at full extension once released from stowage. Conceived for use as self-deploying structures in outer space, portable structures of this type may also be useful on Earth in applications in which there are requirements for light weight and small transportation volume.

Posted in: Briefs, TSP, Mechanical Components

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Variable Frequency Drives For More Efficient Manufacturing Operations

VFDs provide adjustable motor speed that reduces energy consumption of fans. Energy savings is one of the key ingredients in reducing costs for any manufacturing operation. A simple, but very effective, way to save energy is by making fans run more efficiently. Almost every manufacturing application uses fans, and variable frequency drives (VFDs) provide the adjustable motor speed that can actually reduce energy consumption in fans. This concept is demonstrated in the following example where VFDs are used in tandem with industrial robots for paint spray booth applications.

Posted in: Briefs, Mechanical Components

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Analysis of Designs of Space Laboratories

A report presents a review of the development of laboratories in outer space, starting from the pioneering Skylab and Salyut stations of the United States and the former Soviet Union and progressing through current and anticipated future developments. The report includes textual discussions of space-station designs, illustrated with drawings, photographs, and tables. The approach taken in the review was not to provide a comprehensive catalog of each space laboratory and every design topic that applies to it, but, rather, to illustrate architectural precedents by providing examples that illustrate major design problems and principles to be applied in solving them. Hence, the report deemphasizes information from the most recent space-station literature and concentrates on information from original design reports that show how designs originated and evolved. The most important contribution of the review was the development of a methodology, called "units of analysis," for identifying and analyzing design issues from the perspectives of four broad domains: laboratory science, crew, modes of operations, and the system as a whole.

Posted in: Briefs, TSP, Mechanical Components

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Brush-Wheel Samplers for Planetary Exploration

A report proposes brush-wheel mechanisms for acquiring samples of soils from remote planets. In simplest terms, such a mechanism would contain brush wheels that would be counter-rotated at relatively high speed. The mechanism would be lowered to the ground from a spacecraft or other exploratory vehicle. Upon contact with the ground, the counterrotating brush wheels would kick soil up into a collection chamber. Thus, in form and function, the mechanism would partly resemble traditional street and carpet sweepers. The main advantage of using of brush wheels (in contradistinction to cutting wheels or other, more complex mechanisms) is that upon encountering soil harder than expected, the brushes could simply deflect and the motor(s) could continue to turn. That is, sufficiently flexible brushes would afford resistance to jamming and to overloading of the motors used to rotate the brushes, and so the motors could be made correspondingly lighter and less power hungry. Of course, one could select the brush stiffnesses and motor torques and speeds for greatest effectiveness in sampling soil of a specific anticipated degree of hardness.

Posted in: Briefs, TSP, Mechanical Components

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Lightweight Energy Absorbers for Blast Containers

Aluminum foam liners tested for possible replacement of solid lead liners. Kinetic-energy- absorbing liners made of aluminum foam have been developed to replace solid lead liners in blast containers on the aft skirt of the solid rocket booster of the space shuttle. The blast containers are used to safely trap the debris from small explosions that are initiated at liftoff to sever frangible nuts on hold-down studs that secure the spacecraft to a mobile launch platform until liftoff.

Posted in: Briefs, TSP, Mechanical Components

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Small, Untethered, Mobile Robots for Inspecting Gas Pipes

These robots would be powered by gas flows. Small, untethered mobile robots denoted gas-pipe explorers (GPEXs) have been proposed for inspecting the interiors of pipes used in the local distribution natural gas. The United States has network of gas- distribution pipes with a total length of approximately 109 m. These pipes are often made of iron and steel and some are more than 100 years old. As this network ages, there is a need to locate weaknesses that necessitate repair and/or preventive maintenance. The most common weaknesses are leaks and reductions in thickness, which are caused mostly by chemical reactions between the iron in the pipes and various substances in soil and groundwater.

Posted in: Briefs, TSP, Mechanical Components

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Noncircular Cross Sections Could Enhance Mixing in Sprays

Preliminary results suggest that elliptical cross sections may be best. A computational study has shown that by injecting drops in jets of gas having square, elliptical, triangular, or other noncircular injection cross sections, it should be possible to increase (relative to comparable situations having circular cross section) the entrainment and dispersion of liquid drops. This finding has practical significance for a variety of applications in which it is desirable to increase dispersion of drops. For example, in chemical-process sprays, increased dispersion leads to increases in chemical-reaction rates; in diesel engines, increasing the dispersion of drops of sprayed fuel reduces the production of soot; and in household and paint sprays, increasing the dispersion of drops makes it possible to cover larger surfaces.

Posted in: Briefs, TSP, Mechanical Components

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