Mechanical Components

Tool for Bending a Metal Tube Precisely in a Confined Space

This tool offers capabilities that prior tools do not. A relatively simple, manually operated tool enables precise bending (typically, within ±1/2° of the specified bend angle) of a metal tube located in a confined space, with a minimum of flattening of the tube and without significant gouging of the tube surface. The tool is designed for use in a situation in which the tube cannot be removed from the confined space for placement in a conventional bench- mounted tube bender. The tool is also designed for use in a situation in which previously available hand-held tube benders do not afford the required precision, do not support the tube wall sufficiently to prevent flattening or gouging, and/or do not fit within the confined space.

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Multiple-Use Mechanisms for Attachment to Seat Tracks

These could serve as standard or universal seat-track clamps. A Seat Track Attach Mechanism (SAM) is a multiple-use clamping device intended for use in mounting various objects on the standard seat tracks used on the International Space Station (ISS). The basic SAM design could also be adapted to other settings in which seat tracks are available: for example, SAM-like devices could be used as universal aircraft- seat-track mounting clamps.

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Force-Measuring Clamps

Clamping forces can be measured easily and quickly. Force-measuring clamps have been invented to facilitate and simplify the task of measuring the forces or pressures applied to clamped parts. There is a critical need to measure clamping forces or pressures in some applications — for example, while bonding sensors to substrates or while clamping any sensitive or delicate parts. Many manufacturers of adhesives and sensors recommend clamping at specific pressures while bonding sensors or during adhesive bonding between parts in general.

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Cellular Pressure-Actuated Joint

Pockets in one of the sealing members would help maintain differential pressure. A modification of a pressure-actuated joint has been proposed to improve its pressure actuation in such a manner as to reduce the potential for leakage of the pressurizing fluid. The specific joint for which the modification is proposed is a field joint in a reusable solid-fuel rocket motor (RSRM), in which the pressurizing fluid is a mixture of hot combustion gases. The proposed modification could also be applicable to other pressure- actuated joints of similar configuration.

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Rollable Thin Shell Composite-Material Paraboloidal Mirrors

These lightweight focusing mirrors can be stored in fairly narrow cylinders. An experiment and calculation have demonstrated the feasibility of a technique of compact storage of paraboloidal mirrors made of thin composite-material (multiple layers of carbon fiber mats in a polymeric matrix) shells coated with metal for reflectivity. Such mirrors are under consideration as simple, lightweight alternatives to the heavier, more complex mirrors now used in space telescopes. They could also be used on Earth in applications in which gravitational sag of the thin shells can be tolerated.

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Folded Resonant Horns for Power Ultrasonic Applications

Ultrasonic actuators can be made shorter.    Figure 1. Three Similar Power Ultrasonic Actuators are depicted partly in cross sections to illustrate a progression of designs from a straight stepped horn to a folded inverted stepped horn. Folded horns have been conceived as alternatives to straight horns used as resonators and strain amplifiers in power ultrasonic systems. Such systems are used for cleaning, welding, soldering, cutting, and drilling in a variety of industries. In addition, several previous NASA Tech Briefs articles have described instrumented drilling, coring, and burrowing machines that utilize combinations of sonic and ultrasonic vibrational actuation. The main advantage of a folded horn, relative to a straight horn of the same resonance frequency, is that the folded horn can be made shorter (that is, its greatest linear dimension measured from the outside can be made smaller). Alternatively, for a given length, the resonance frequency can be reduced. Hence, the folded-horn concept affords an additional degree of design freedom for reducing the length of an ultrasonic power system that includes a horn.

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Solution-Adaptive Program for Computing 2D/Axi Viscous Flow

A computer program solves the Navier- Stokes equations governing the flow of a viscous, compressible fluid in an axisymmetric or two-dimensional (2D) setting. To obtain solutions more accurate than those generated by prior such programs that utilize regular and/or fixed computational meshes, this program utilizes unstructured (that is, irregular triangular) computational meshes that are automatically adapted to solutions. The adaptation can refine to regions of high change in gradient or can be driven by a novel residual minimization technique. Starting from an initial mesh and a corresponding data structure, the adaptation of the mesh is controlled by use of minimization functional. Other improvements over prior such programs include the following: (1) Boundary conditions are imposed weakly; that is, following initial specification of solution values at boundary nodes, these values are relaxed in time by means of the same formulations as those used for interior nodes. (2) Eigenvalues are limited in order to suppress expansion shocks. (3) An upwind fluctuation-splitting distribution scheme applied to inviscid flux requires fewer operations and produces less artificial dissipation than does a finite-volume scheme, leading to greater accuracy of solutions.

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