Mechanical & Fluid Systems

Mechanism for Self-Reacted Friction Stir Welding

This mechanism performs better than others that have been tried. A mechanism has been designed to apply the loads (the stirring and the resection forces and torques) in self-reacted friction stir welding. This mechanism differs somewhat from mechanisms used in conventional friction stir welding, as described below.

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Back Actuators for Segmented Mirrors and Other Applications

Actuation mechanisms could be simpler. Back actuators have been proposed as alternatives to edge actuators considered previously for use in aligning hexagonal segments of lightweight segmented astronomical mirrors planned for use in outer space. The proposed back actuators could also be useful on Earth as parts of wafer-conveyance systems in the semiconductor industry.

Posted in: Briefs, TSP

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Thermally Insulating, Kinematic Tensioned-Fiber Suspension

Tensioned polymer fibers afford both rigidity and high thermal resistance. Figure 1 shows a salt pill and some parts of a thermally insulating, kinematic suspension system that holds the salt pill rigidly in an adiabatic demagnetization refrigerator (ADR). “Salt pill” in this context denotes a unit comprising a cylindrical container, a matrix of gold wires in the container, and a cylinder of ferric ammonium alum (a paramagnetic salt) that has been deposited on the wires. The structural members used in this system for both thermal insulation and positioning are aromatic polyamide fibers (Kevlar® or equivalent) under tension.

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Demonstration of a Pyrotechnic Bolt-Retractor System

A paper describes a demonstration of the X-38 bolt-retractor system (BRS) on a spacecraft-simulating apparatus, called the Large Mobility Base, in NASA Flight Robotics Laboratory (FRL). The BRS design was proven safe by testing in NASA Pyrotechnic Shock Facility (PSF) before being demonstrated in the FRL. The paper describes the BRS, FRL, PSF, and interface hardware. Information on the bolt-retraction time and spacecraft-simulator acceleration, and an analysis of forces, are presented. The purpose of the demonstration was to show the capability of the FRL for testing of the use of pyrotechnics to separate stages of a spacecraft. Although a formal test was not performed because of schedule and budget constraints, the data in the report show that the BRS is a successful design concept and the FRL is suitable for future separation tests.

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Simulating Operation of a Planetary Rover

Simulating Operation of a Planetary Rover Rover Analysis, Modeling, and Simulations (ROAMS) is a computer program that simulates the operation of a robotic vehicle (rover) engaged in exploration of a remote planet. ROAMS is a rover-specific extension of the DARTS and Dshell programs, described in prior NASA Tech Briefs articles, which afford capabilities for mathematical modeling of the dynamics of a spacecraft as a whole and of its instruments,actuators, and other subsystems. ROAMS incorporates mathematical models of kinematics and dynamics of rover mechanical subsystems, sensors, interactions with terrain, solar panels and batteries, and onboard navigation and locomotion-control software. ROAMS provides a modular simulation framework that can be used for analysis, design, development, testing,and operation of rovers. ROAMS can be used alone for system performance and trade studies. Alternatively, ROAMS can be used in an operator-in-the-loop or flight-software closed-loop environment. ROAMS can also be embedded within other software for use in analysis and development of algorithms,or for Monte Carlo studies, using a variety of terrain models, to generate performance statistics. Moreover, taking advantage of real-time features of the underlying DARTS/Dshell simulation software, ROAMS can also be used for real-time simulations.

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Silicone-Rubber Microvalves Actuated by Paraffin

Relative to other microvalves, these would be simpler. Microvalves containing silicone-rubber seals actuated by heating and cooling of paraffin have been proposed for development as integral components of microfluidic systems. In comparison with other microvalves actuated by various means (electrostatic, electro-magnetic, piezoelectric, pneumatic, and others), the proposed valves (1) would contain simpler structures that could be fabricated at lower cost and (2) could be actuated by simpler (and thus less expensive) control systems.

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Flexible Shields for Protecting Spacecraft Against Debris

A report presents the concept of Flexshield —a class of versatile, light-weight, flexible shields for protecting spacecraft against impacts by small meteors and orbiting debris. The Flexshield concept incorporates elements of, but goes beyond, prior space-craft-shielding concepts, including those of Whipple shields and, more recently, multi-shock shields and multi-shock blankets. A shield of the Flexshield type includes multiple outer layers (called “bumpers” in the art) made, variously, of advanced ceramic and/or polymeric fibers spaced apart from each other by a lightweight foam.As in prior such shields, the bumpers serve to shock an impinging hypervelocity particle, causing it to disintegrate, vaporize, and spread out over a larger area so that it can be stopped by an innermost layer (back sheet). The flexibility of the fabric layers and compressibility of the foam make it possible to compress and fold the shield for transport,then deploy the shield for use. The shield can be attached to a spacecraft by use of snaps, hook-and-pile patches,or other devices. The shield can also contain multilayer insulation material, so that it provides some thermal protection in addition to mechanical protection.

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