Motion Control

Motor Control Technology Boosts Performance of Remotely Piloted Aircraft

PC Krause and Associates West Lafayette, INFor more info click here

With support from the Air Force Small Business Innovation Research/Small Business Technology Transfer (SBIR/STTR) Program, PC Krause and Associates (PCKA) has developed a system that could meet a wide range of small aircraft electrical power and propulsion system needs. The company was aiming for its new modular motor drive system to fill the gap between existing commercial equipment and custom solutions at a cost that is viable for most remotely piloted aircraft (RPA) platforms.

Posted in: Application Briefs, Motion Control, Motors & Drives
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Advanced Tool Drive System (ATDS) Camera Positioning Mechanism (CPM)

Robotic servicing of a satellite in low earth orbit (LEO) or geosynchronous Earth orbit (GEO) requires advanced systems capable of meeting the harsh environments of space. To support this effort, the Goddard Space Flight Center Satellite Servicing Capabilities Office (SSCO) has developed a camera positioning mechanism that will be capable of viewing features on a client satellite. Application of the CPM technology would be in multiple areas of spaceflight requiring robotic servicing including space exploration, planetary science, Earth science, and manned spaceflight.

Posted in: Briefs, Mechanical Components, Motion Control, Motors & Drives, Positioning Equipment, Optics, Optics, Maintenance, Repair and Service Operations, Maintenance, repair, and service operations, Robotics, Satellites
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New Products: June 2017 Motion Design

Load Adaptor

Zero-Max (Plymouth, MN) introduced the Model 650 Overhung Load Adaptor that's designed to provide more radial and axial load support for hydraulic motors and pumps. The SAE B Model 650 is in the middle of the company's range of load adaptor sizes ranging from the smallest 200 SAE A mount model to the largest 1500 SAE F mount model. The new adaptor features a cast iron housing, 130,000 PSI stress-proof steel shaft, and heavy-duty spherical roller bearings. Designed for either face or foot mounting applications, it handles speeds up to 3500 RPM and is manufactured to ISO 9001:2008 quality standards. Overhung load adaptors protect the shaft seal of the motor, which can improve the operational life of the motor in harsh environment applications.

Posted in: Products, Motion Control
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Oil Sheer Clutch Cuts Downtime for Metal Stamping Press

Replacing a mechanical clutch, the oil sheer technology supplies constant, reliable tension on the stock feeding a 400-ton press to deliver precision and repeatability.

In the metal stamping business, precision, repeatability, and uptime are key. But stamping accuracy suffers when improper tension on the coil feeders incorrectly supplies metal to the presses, resulting in off-spec parts and increased rejections. ART Technologies of Fairfield, OH, relies on an oil shear clutch brake to supply constant, reliable tension on the coil feeding to one of its 400-ton presses to produce the precision and repeatability it needs, with no downtime for maintenance or adjustment. When the plant is working 20 hours a day, that uptime is as critical as the tolerances it maintains.

Posted in: Application Briefs, Motion Control, Manufacturing equipment and machinery, Stamping, Parts
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Cooling Solution Helps NASA Get Closer to Mars

Cold conditioning systemAggrekoHouston, TX281-985-8200www.aggreko.com
Posted in: Application Briefs, Motion Control, Research and development, Cooling, Spacecraft
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Custom Brakes Meet the Challenges of Gearless Motor Elevators

Standard braking systems could not meet the difficult speed, energy, and dynamic torque constraints.

A manufacturer of low and high-rise elevators faced a challenge when customers began calling for a flexible elevator to meet the needs of the growing mid-rise, mixed-use building market. The global construction boom of mid-rise buildings can be attributed to several factors. Developers are more apt to build “short” because it requires less capital and the time to get permits approved is reduced considerably, especially in developing countries.

Posted in: Application Briefs, Motion Control, Braking systems, Needs assessment, Product development
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New Products: April 2017 Motion Design

Variable Frequency Drives

Through a new partnership, variable frequency drives (VFDs) from American Control Electronics (South Beloit, IL) will now be offered as a product add-on to Brother Gearmotors’ portfolio of sub-fractional AC gearmotors and reducers. OEMs have access to an optimized VFD for the Brother sub-fractional power range instead of purchasing an offthe- shelf VFD that may not be the best fit for the application. For example, a user buying a sub-fractional HP (1/100th to 1/6th HP) gear motor will not have to choose an off-the-shelf VFD rated for 1/4 HP. ACE’s microprocessor-based VFDs control AC motor speed and torque by varying input frequency and voltage.

Posted in: Products, Motion Control
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Differential Measurement System

The Measuring Division of Kaman Precision Products, Inc. (Middletown, CT) has released the KD-5100 differential measurement system, which provides resolution to a nanometer of positional change. Featuring a small package size – only 2 x 2.12 x 0.75 inches thick – the KD-5100 is a good choice for applications where space is a limiting factor. It is manufactured to MIL-H-38534, with MIL-SPEC components used throughout the electronics module wherever possible. The KD-5100 features rugged construction, with a mean time between failures of better than 238,000 hours in a space flight environment and 55,000 hours in a tactical environment.

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Posted in: Products, Products, Data Acquisition, Motion Control, Positioning Equipment
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Evaluation Standard for Robotic Research

Universal benchmarks can standardize the measurement of robotic manipulation tasks.

The Yale-CMU-Berkeley (YCB) Object and Model Set provides universal benchmarks for labs specializing in robotic manipulation and prosthetics. About two years ago, Aaron Dollar, an associate professor of mechanical engineering and materials science at Yale University, came up with the benchmark idea to bring a level of specificity and universality to manipulation tasks in robotics research. He enlisted the help of two former colleagues in the robotics community, Dr. Siddhartha Srinivasa from Carnegie-Mellon University and Dr. Pieter Abbeel of the University of California, Berkeley.

Posted in: Briefs, Motion Control, Automation, Kinematics, Research and development, Robotics, Quality standards, Biomechanics
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Mechanisms for Achieving Non-Sinusoidal Waveforms on Stirling Engines

The current state-of-the-art Stirling engines use sinusoidal piston and displacer motion to drive the thermodynamic cycle and produce power. Research performed at NASA Glenn has shown that non-sinusoidal waveforms have the potential to increase Stirling engine power density, and could possibly be used to tailor engine performance to the needs of a specific application. However, the state-of-the-art Stirling engine design uses gas springs or planar springs that are very nearly linear, resulting in a system that resonates at a single frequency. This means that imposing non-sinusoidal waveforms, consisting of multiple frequencies, requires large forces from the drive mechanism (either the alternator or the crank shaft). These large forces increase losses, and increase the size and requirements of the control system. This innovation aims to reduce the external forcing requirements by introducing internal mechanical components that provide the forces necessary to achieve the desired waveforms.

Posted in: Briefs, Mechanical Components, Mechanics, Motion Control, Alternators, Crankshafts, Engine efficiency, Stirling engines
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