Motion Control

Creating Motion Control and Drive Electronics With an FPGA-based System

Complex machines in semiconductor manufacturing often have tough performance requirements for motion control. When traditional PLCor PC-based motion controllers fail to meet these requirements, machine builders turn to custom board development — a time-consuming and expensive process. Recent advances in embedded technologies have made it possible to use FPGA-based COTS platforms to not only meet those requirements, but also to get to market faster by using graphical system design.

Posted in: Applications, Motion Control, Application Briefs

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Lead Screws Used in Diamond Analyzer

Traditionally, once they are shaped, but before they are mounted, diamonds are rated by the “4 Cs” — clarity, color, carat, and cut. Modern gemology, however, grades finished diamonds by a more accurate standard: light performance. The quality of how a diamond innately captures and “plays” with light separates a superior gemstone from a flawed one. Supporting 10 million people and recording a profit of $1,010 billion in 2006, but facing a global supply crunch and competition from gem-quality synthetic diamonds, the diamond industry must get superior stones on the market quickly and reliably. For quality assurance, many firms have turned to the BrillianceScope™ Analyzer from GemEx (Mequon, WI) to measure the light performance of finished diamonds in a comparative test against some of the industry’s highest-rated stones. GemEx utilized the RGS™ Rapid Guide Screws from Kerk Motion Products (Hollis, NH) to maintain the precision of the BrillianceScope’s testing mechanism.

Posted in: Applications, Motion Control, Application Briefs

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Scales Work as Part of Thermonuclear Ignition Target Assembly

Scheduled for completion in 2009, the National Ignition Facility Project (NIF), part of Lawrence Livermore National Laboratory (LLNL, Livermore, CA), is a component of the National Nuclear Security Administration’s (NNSA) Stockpile Stewardship Program, whose mission is to maintain the safety, reliability, and effectiveness of the nation’s nuclear stockpile without underground nuclear testing, banned since 1992. To continue research into thermonuclear ignition, NIF began the Inertial Confinement Fusion (ICF) Program for high-energy density physics. To this end, NIF constructed a complex system of lasers ending in a chamber ten meters in diameter to house tiny fuel capsules called “targets” that are subjected to a high-energy pulse, setting off a small thermonuclear burst. The target assembly machine, part of NIF’s thermonuclear testing system, is custom built by ABTech (Swanzey, NH), using the LIP 481R linear scales from HEIDENHAIN Corp. (Schaumburg, IL).

Posted in: Applications, Motion Control, Application Briefs

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Hydraulic Safety Catchers Protect Spallation Neutron Source Shutter Operation

At full power, the Spallation Neutron Source (SNS), part of Oak Ridge National Laboratory (ORNL, Oak Ridge, TN), will produce the world’s most intense pulsed neutron beams for neutron scattering research methods. With a full-power capability of 1.4 megawatts, the SNS is used for scientific research and industrial development. While neutrons are abundant in the universe, for the detailed images researchers require, only a neutron of the right “brightness” can be used; SNS provides these brighter neutrons. The neutron delivery system consists of shutters composed of tungsten and steel, weighing 18 and 30 tons and two meters thick, and which are raised and lowered vertically by stainless steel hydraulic cylinders. The shutters are used to maintain position integrity and control the flow of neutrons of the SNS. Employed at each shutter are two specially designed hydraulic release stainless steel Sitema Safety Catchers designed by Advanced Machine & Engineering (AME, Rockford, IL).

Posted in: Applications, Motion Control, Application Briefs

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Piston Pump Helps Drive Cotton Module Loading Procedure

World cotton production in 2006/07 is forecast at 115.7 million bales, and global cotton consumption is forecast at a record of nearly 121 million bales, with 13.2 million acres dedicated to cotton in the United States alone. Cotton is one of the most heavily traded commodities on the world market, and whose value is influenced by how fast the product leaves the field and gets to the gin for processing into fiber. Module Truck Systems (MTS, Lubbock, TX) designed a specialized truck, a cotton module mover, to facilitate quick transportation of cotton from the field to gin yard, using the Heavy Duty Series 2 Hydrostatic Pump from Eaton Corp. (Cleveland, OH) to drive the loading chains that holds the raw cotton as it loads into the trailer bed.

Posted in: Applications, Motion Control, Application Briefs

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Slide Guide Used in Fluorescence Microscope

In the USA and other developed countries, cancer is responsible for 25% of all deaths. In spite of the most recent advances in cancer research, by far the best curative treatment for the disease is early detection. Such technology revolves around quick identification of malignant cells, necessitating clean, crisp images for oncologists. The CellTracks Analyzer II by Immunicon (Huntington Valley, PA) is a semi-automated fluorescence microscope system used to count and characterize fluorescently labeled cells that are immuno-magnetically selected and aligned. The SEBS-B type miniature slide guide, from NB Corp. of America (Wood Dale, IL), is tapped as part of the microscope’s system of axes.

Posted in: Applications, Motion Control, Application Briefs

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High Flow Valve Used in Optic Processing Line

As the race to fulfill the ever-increasing demand for fiber optic assemblies began, the need for a fully automatic assembly line has come into focus. Individual filaments must be connected in such a way that the light traveling from strand to strand is not degraded. Owens Design (Fremont, CA) developed the custom Fiber Optic Assembly Line to join optic fibers and connectors. Using SMC’s (Indianapolis, IN) Series VQ5000 5-port solenoid valve as part of the feeder system, the assembly produces five types of fiber optic transducers.

Posted in: ptb catchall, Applications, Motion Control, Application Briefs

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