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Fabrication of Polyimide-Matrix/Carbon and Boron-Fiber Tape

Production costs can be reduced and compression strengths increased. The term “HYCARB” denotes a hybrid composite of polyimide matrices reinforced with carbon and boron fibers. HYCARB and an improved process for fabricating dry HYCARB tapes have been invented in a continuing effort to develop lightweight, strong composite materials for aerospace vehicles. Like other composite tapes in this line of development, HYCARB tapes are intended to be used to build up laminated structures having possibly complex shapes by means of automated tow placement (ATP) — a process in which a computer controlled multiaxis machine lays down prepreg tape or tows. The special significance of the present process for making dry HYCARB for ATP is that it contributes to the reduction of the overall cost of manufacturing boron-reinforced composite-material structures while making it possible to realize increased compression strengths.

Posted in: Materials, Briefs

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Protective Skins for Aerogel Monoliths

Viscous polymer precursors are applied, then polymerized before they can percolate in. A method of imparting relatively hard protective outer skins to aerogel monoliths has been developed. Even more than aerogel beads, aerogel monoliths are attractive as thermal-insulation materials, but the commercial utilization of aerogel monoliths in thermal-insulation panels has been inhibited by their fragility and the consequent difficulty of handling them. Therefore, there is a need to afford sufficient protection to aerogel monoliths to facilitate handling, without compromising the attractive bulk properties (low density, high porosity, low thermal conductivity, high surface area, and low permittivity) of aerogel materials. The present method was devised to satisfy this need.

Posted in: Materials, Briefs, TSP

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Ceramic Paste for Patching High-Temperature Insulation

Repairs can be performed by use of simple techniques. A ceramic paste that can be applied relatively easily, either by itself or in combination with one or more layer(s) of high temperature ceramic fabrics, such as silicon carbide or zirconia, has been invented as a means of patching cracks or holes in the reinforced carbon-carbon forward surfaces of a space shuttle in orbit before returning to Earth. The paste or the paste/fabric combination could also be used to repair rocket-motor combustion chambers, and could be used on Earth to patch similar high-temperature structures.

Posted in: Materials, Briefs

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Electrically Conductive Anodized Aluminum Surfaces

These coatings are highly adherent, transparent, and relatively inexpensive. Anodized aluminum components can be treated to make them sufficiently electrically conductive to suppress discharges of static electricity. The treatment was conceived as a means of preventing static electric discharges on exterior satin-anodized aluminum (SAA) surfaces of spacecraft without adversely affecting the thermal-control/optical properties of the SAA and without need to apply electrically conductive paints, which eventually peel off in the harsh environment of outer space. The treatment can also be used to impart electrical conductivity to anodized housings of computers, medical electronic instruments, telephone-exchange equipment, and other terrestrial electronic equipment vulnerable to electrostatic discharge.

Posted in: Materials, Briefs, TSP

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Composite Solid Electrolyte Containing Li+- Conducting Fibers

Li+-ion conductivities are greater than those achieved before. Improved composite solid polymer electrolytes (CSPEs) are being developed for use in lithium-ion power cells. The matrix components of these composites, like those of some prior CSPEs, are highmolecular- weight dielectric polymers [generally based on polyethylene oxide (PEO)]. The filler components of these composites are continuous, highly-Li+- conductive, inorganic fibers.

Posted in: Materials, Briefs, TSP

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Making Activated Carbon by Wet Pressurized Pyrolysis

Thermomechanical instabilities and associated frequency instabilities are reduced. A wet pressurized pyrolysis (wet carbonization) process has been invented as a means of producing activated carbon from a wide variety of inedible biomass consisting principally of plant wastes. The principal intended use of this activated carbon is room-temperature adsorption of pollutant gases from cooled incinerator exhaust streams.

Posted in: Materials, Briefs

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Perovskite Superlattices as Tunable Microwave Devices

Interfacial interactions between paraelectric materials induce quasi-ferroelectric behavior. Experiments have shown that superlattices that comprise alternating epitaxial layers of dissimilar paraelectric perovskites can exhibit large changes in permittivity with the application of electric fields. The superlattices are potentially useful as electrically tunable dielectric components of such microwave devices as filters and phase shifters.

Posted in: Materials, Briefs, TSP

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