Special Coverage

Lightweight, Flexible Thermal Protection System for Fire Protection
High-Precision Electric Gate for Time-of-Flight Ion Mass Spectrometers
Polyimide Wire Insulation Repair System
Distributed Propulsion Concepts and Superparamagnetic Energy Harvesting Hummingbird Engine
Aerofoam
Wet Active Chevron Nozzle for Controllable Jet Noise Reduction
Magnetic Relief Valve
Active Aircraft Pylon Noise Control System
Unmanned Aerial Systems Traffic Management
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Metal Stamping Design Guidelines

Metal Stamping provides an economical way to produce quantities of parts that can possess many qualities, including strength, durability, wear resistance, good conductive properties, and stability. In this paper, we are sharing some ideas that can help you design a part that optimizes all the features that the metal stamping process offers.

Posted in: Briefs, TSP, Aeronautics, Materials

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High-Temperature, Hydrophobic, Flexible Aerogel Composite and Method of Making Same

This technology is well suited for environments requiring insulation materials that can withstand temperatures of up to 1200 °C.NASA’s Glenn Research Center (GRC) has developed a method for fabricating low-density, flexible aerogel composites for use as thermal insulation for myriad applications. It is ideal for a variety of environments that require insulation materials that can withstand temperatures of up to 1200 °C. This innovation significantly advances the state of the art for composite insulation systems, reducing adherence problems and thermal conductivity limitations of conventional aerogel insulations while improving performance with lower weight, lower density, and higher efficiency, all factors contributing to greater applicability of aerogel insulation.

Posted in: Briefs, Materials

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Mechanical Components from Highly Recoverable, Low Apparent Modulus Materials

Shock-resistant material eliminates corrosion and polishes to a smooth surface finish.NASA’s Glenn Research Center has developed a new method for producing a shock- and corrosion-proof, superelastic, intermetallic material, NiTiNOL 60 (60NiTi), for use in ball bearings and other mechanical components. These superelastic materials can withstand tremendous loads and stresses without permanent deformation or denting. At the same time, the nickel-titanium alloy is immune to corrosion and rust, unlike mechanical components made from iron or steel. In addition, the material does not chemically degrade or break down lubricants, a common problem with existing bearing materials. This material is best suited for oil-lubricated rolling and sliding contact applications requiring superior and intrinsic corrosion resistance, electrical conductivity, and non-magnetic properties.

Posted in: Briefs, Materials

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Polyimide Wire Insulation Repair System

This technology provides permanent, flexible, and less intrusive wire repairs.NASA’s Kennedy Space Center (KSC) seeks to license its Polyimide Wire Insulation Repair System technology to industry. The Polyimide Wire Insulation Repair System is a kit consisting of thin film polyimide patches that are applied to damaged areas of wire insulation with a heating device that adheres the polyimide repair film into place. The technology has been prototyped and successfully tested by NASA and the Naval Air Systems Command (NAVAIR). Wire repairs made with this system are permanent, flexible, and much less intrusive than repairs made using current techniques and materials. The technology is well suited for all applications of polyimide and other high-performance polymer- jacketed wire constructions.

Posted in: Briefs, Materials

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Lightweight, Flexible Thermal Protection System for Fire Protection

This technology can be used by wildland firefighters and first responders.CHIEFS (Convective Heating Im provement for Emergency Fire Shelters) is being developed by NASA’s Langley Research Center to potentially improve the performance of emergency fire shelters for wildland firefighters. A fire shelter is a last-resort safety measure that may protect firefighters entrapped by wildfire that has compromised their escape route. The current shelter design, resembling a small foldable tent, is primarily designed to protect the user from exposure from radiant heat. It provides limited protection when exposed to direct flame contact and convective heat. The Washington Office Fire and Aviation Management (WO-FAM) initiated a product review for the fire shelters to be completed by 2018. NASA is working closely with the USDA Forest Service to understand the emergency fire shelter requirements and testing procedures.

Posted in: Briefs, Materials

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Aerofoam

This foam composite insulation can be optimized for different material properties.Aerofoam is a unique foam composite insulation with improved thermal and acoustic insulation properties. The novelty of this invention comes from combining a polymer foam with a unique inorganic filler in a way that maximizes thermal performance while maintaining mechanical performance, chemical resistance, fire resistance, and acoustic insulation capabilities. The development of new manufacturing processes has also allowed for the development of these unique composite materials.

Posted in: Briefs, Materials

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Composite Pressure Vessel Including Crack Arresting Barrier

NASA’s Marshall Space Flight Center innovators have developed several new designs and methods of fabrication for composite and composite-overwrapped tank vessels that help significantly improve their structural integrity against impact, abrasion, harsh environments, and fire. Several embodiments of this technology portfolio also enable production of composite tanks capable of transporting liquefied natural gas or other cryogenic liquids. These innovations are applicable to important aerospace needs, including propulsion systems, as well as new and growing fields such as natural gas transportation.

Posted in: Briefs, Materials

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