Special Coverage

Soft Robot “Walks” on Any Terrain
Defense Advanced Research Projects Agency
Using Microwaves to Produce High-Quality Graphene
Transducer-Actuator Systems for On-Machine Measurements and Automatic Part Alignment
Wide-Area Surveillance Using HD LWIR Uncooled Sensors
Heavy Lift Wing in Ground (WIG) Cargo Flying Boat
Technique Provides Security for Multi-Robot Systems
Bringing New Vision to Laser Material Processing Systems
NASA Tests Lasers’ Ability to Transmit Data from Space
Converting from Hydraulic Cylinders to Electric Actuators
Automating Optimization and Design Tasks Across Disciplines

Reduce Compressed Air Costs with Proper Air Cylinder Sizing

Choosing an air cylinder without a full understanding of how it will perform in a pneumatic circuit can have long lasting, costly consequences.

There may be no stronger ally of electrical power utilities than industrial size air compressors, as they drone on every day, taking atmospheric air and transforming it into useful energy. Countless kilowatt hours are gobbled up in a mechanical conversion of electrical power into pneumatic power, a process that is wickedly inefficient, with one horsepower of pneumatic energy costing six times as much to generate when compared to one horsepower of electrical energy. Nevertheless, with its tremendous versatility, efficiency, and widespread use throughout many sectors, compressed air provides a clean, reliable source of pneumatic power that has a value outweighing its cost to produce.

Posted in: Articles, Motion Control, Sensors and actuators, Sensors and actuators, Electric power, Hydraulic and pneumatic hybrid power, Compressors, Pneumatic systems
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Energy Management Through Direct Drive Servo Technology

Inertia ratio provides a determinate measure for optimizing energy utilization of a servo motor during a machine’s design.

Direct drive servo motor and drive technology has many advantages. It reduces an axis’ parts count, mechanical losses, and often its objectionable noise. What’s more, it also increases the machine’s efficiency, lowering operation cost for the user due to its inertia ratio as compared to the more common mechanically advantaged multi-body axis designs. Reducing the mechanical transmission components (gearboxes, timing belts, pulleys, cams, lead screws, etc.) between the motor and its load is only part of the savings.

Posted in: Articles, Motion Control, Engine efficiency, Rotary engines
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Smart Actuators Add Brains to Automation Brawn

Integrated electronics let smart actuators perform enhanced control functions that were previously external, such as switching, position feedback, and system diagnostics.

Actuators have always been on the frontline of automation, providing the “push and pull” that extends human capabilities to operate everything from delicate pick-and-place applications to 10-ton agricultural combines. Now, as the industrial world becomes increasingly digitized and connected, a new generation of actuators is fulfilling that role with more intelligence, simplicity, and economy, while overcoming increasingly challenging environmental conditions.

Posted in: Articles, Motion Control, Electronic equipment, Sensors and actuators, Switches, Electronic equipment, Sensors and actuators, Switches, Automation, Robotics
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Flat, Triangular Modules Connect to Form Origami Robot

Using two genderless mechanisms, module sides are connected and folded to create reconfigurable 3D structures.

Origami robots are composed of thin structures that can fold and unfold to change shape. They are compact and lightweight, but have functional restrictions related to size, shape, and how many folds can be created. On the other hand, modular robots use large numbers of individual entities to reconfigure the overall shape and address diverse tasks. These robots are more flexible when it comes to shape and configuration, but they are generally bulky and complex.

Posted in: Briefs, Motion Control, Automation, Sensors and actuators, Sensors and actuators, Fabrication, Robotics, Lightweight materials, Materials properties
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New Products: August 2017 Motion Design

Brushless AC Servo Motors

Allied Motion Technologies (Amherst, NY) introduced the HeiMotion™ Premium (HMP) brushless AC servo motor family. The motors, which have a 20,000+ hour life span, are available in five metric frame sizes with rated torque from 0.12 up to 14.4 Nm, and continuous shaft power from 50 W to 3.75 kW. Standard flange sizes include 40, 60, 80, 100, and 130 mm. Top speed ranges from 2,000 to 9,000 RPM; holding torque goes from 0.18 to 18.5 Nm; and winding voltage choices extend from 48 V up to 560 V. Optional features include standard resolver or encoder (including single cable HIPERFACE® DSL interface), holding brake, and connector choices.

Posted in: Products, Motion Control
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Straws Help Create Simple Robot Joints

Plastic drinking straws and inflatable tubing are used to build machines that walk like insects.

Inspired by arthropod insects and spiders, Harvard professor George Whitesides and Alex Nemiroski, a former postdoctoral fellow in Whitesides’ Harvard lab, used ordinary plastic drinking straws to create a type of semi-soft robot capable of standing and walking. The team also created a robotic water strider capable of pushing itself along the liquid surface.

Posted in: Briefs, Motion Control, Automation, Design processes, Robotics, Materials properties, Plastics
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Eliminate Interference from Converter Output

Motor chokes, sine wave filters, and EMC sine wave filters can help suppress the electromagnetic interference at a frequency converter’s output.

Electromagnetic compatibility (EMC) in frequency converters can be very problematic if not addressed properly in the initial design. EMC ensures the proper operation of devices to avoid negative electromagnetic interference (EMI) effects. Good design takes into account the control, design, and function of each device to prevent such interference.

Posted in: Articles, Motion Control, Electromagnetic compatibility, Electromagnetic compatibility, Chokes
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Electromagnetic Actuator Decouples Linear and Rotary Motions

A lightweight module for rapid, accurate, and versatile positioning of semiconductor chips features a novel electromechanical actuator that can move objects both linearly and rotationally. The technology was developed by researchers at the A*STAR Singapore Institute of Manufacturing Technology (A*STAR SIMTech) and National University of Singapore (SIMTech-NUS) Joint Lab.

Posted in: News, Industrial Controls & Automation, Manufacturing & Prototyping, Mechanical Components, Motion Control, Positioning Equipment
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Soft “Vinebot” Excels at Search and Rescue

Inspired by natural organisms like vines that cover distance by growing, researchers at Stanford University have created a soft, tubular robot that lengthens to explore hard-to-reach areas. The vine-like robot can grow across long distances without moving its whole body, which could prove useful in search-and-rescue operations and medical applications.

Posted in: News, Motion Control, Robotics
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Motor Control Technology Boosts Performance of Remotely Piloted Aircraft

PC Krause and Associates
West Lafayette, IN
For more info click here

With support from the Air Force Small Business Innovation Research/Small Business Technology Transfer (SBIR/STTR) Program, PC Krause and Associates (PCKA) has developed a system that could meet a wide range of small aircraft electrical power and propulsion system needs. The company was aiming for its new modular motor drive system to fill the gap between existing commercial equipment and custom solutions at a cost that is viable for most remotely piloted aircraft (RPA) platforms.

Posted in: Application Briefs, Motion Control, Motors & Drives, Architecture, Computer software / hardware, Computer software and hardware, Fly-by-wire control systems, Architecture, Computer software / hardware, Computer software and hardware, Fly-by-wire control systems, Electric motors, Military aircraft, Unmanned aerial vehicles
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