Inspired by the paper-folding art of origami, North Carolina State University engineers have discovered a way to make a single plastic cubed structure transform into more than 1,000 configurations using only three active motors. The findings could pave the way for shape-shifting artificial systems that can take on multiple functions and even carry a load — like versatile robotic structures used in space, for example.
“The question we’re asking is how to achieve a number of versatile shapes with the fewest number of actuators powering the shapeshifting,” said Co-Corresponding Author Jie Yin, Associate Professor of Mechanical and Aerospace Engineering. “Here we use a hierarchical concept observed in nature — like layered muscle fibers — but with plastic cubes to create a transforming robot.”
The NC State researchers assembled hollow, plastic cubes using a 3D printer and assembled 36 of them together with rotating hinges; some hinges were fixed with metal pins, while others were activated wirelessly with a motor.
The researchers were able to move the cubes into more than 1,000 shapes using only three active motors. Those shapes included tunnel-like structures, bridge-like structures and even multi-story architectures.
The untethered transformer bots can move forward, backward and sideways — without feet — merely by controlling the ways the structure’s shape changes. The bots can also transform relatively quickly from flat, or fully open, to a boxlike larger cube, or fully closed. The bots also can carry a load about three times their own weight.
Next, the researchers will attempt to make the transformer bots even better.
“We want to make a more robust structure that can bear larger loads,” said Co-Corresponding Author Yanbin Li, NC State Postdoctoral Researcher. “If we want a car shape, for example, how do we design the first structure that can transform into a car shape? We also want to test our structures with real-world applications like space robots.”
“We think these can be used as deployable, configurable space robots and habitats,” said Co-First Author Antonio Di Lallo, NC State Postdoctoral Researcher. “It’s modular, so you can send it to space flat and assemble it as a shelter or as a habitat, and then disassemble it.”
“For users, it needs to be easy to assemble and to control,” Yin said.
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