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Medical Manufacturing & Outsourcing - March 2025

Researchers achieve near‐void‐free 3D printing…how new laser joining technology is improving implantable device reliability…tips and techniques for adhesive bonding of plastics. Read about these and other innovations in this compendium of articles from the editors of Medical Design Briefs.
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Overview
The March 2025 special report on Medical Manufacturing and Outsourcing highlights key advancements and strategies in the medical device industry. It emphasizes the importance of innovative product design to reduce manufacturing costs and improve device reliability. The report features several articles, including a focus on contract manufacturing, which advocates for minimizing part counts to streamline assembly and reduce costs. It suggests consolidating functions and standardizing parts to enhance efficiency.
Additionally, the report discusses advancements in implantable medical devices, particularly through enhanced laser joining technology, which improves reliability and performance. It also covers the selection of adhesives for medical devices, emphasizing the importance of material properties in ensuring effective bonding.
Other topics include the application of additive manufacturing for platinum alloys and the potential of near-void-free 3D printing, which can significantly enhance the mechanical properties of components. The report concludes with insights into maximizing the potential of thermoplastic polyurethane (TPU) extrusion in medical tubing applications.
Overall, this white paper serves as a valuable resource for medical device OEMs, providing them with the latest trends, technologies, and best practices to remain competitive in a rapidly evolving market.