A hermetically sealed, normally closed (NC) zero-leak valve has been developed. Prior to actuation, the valve isolates the working fluid in the upstream volume from the downstream volume with a parent metal seal. The valve utilizes the magnetostrictive alloy Terfenol-D for actuation. This alloy experiences a phenomenon known as magnetostriction, i.e., a gross elongation, when exposed to a magnetic field. This elongation fractures the seal within the wetted volume of the valve, opening the valve permanently and establishing fluid flow. The required magnetic field is generated by redundant coils concentric to the Terfenol, but isolated from the working fluid. The response time for this phenomenon to occur and subsequently for actuation is on the order of milliseconds. The wetted volume consists of entirely parent-metal 6Al-4V titanium, compatible with all storable propellants, helium, nitrogen, argon, isopropyl alcohol, and argon. When coupled with the parent metal seal, this design gives the valve internal and external leak rates of zero.
The valve consists of two major subassemblies: the actuator and the flow cavity. The actuator is preloaded to 1,250 N by adjusting the preload bolt, pressing the Terfenol-D against the now-deflected belleville springs. When actuation is desired, either solenoid coil is charged in a pulsed mode, causing magnetostriction in the Terfenol-D. The elongation deflects the belleville spring stack, supplying an increasing load to the stem until the parent metal seal is fractured. Once fractured, the spring inside the bellows drives the bellows base downward, onto a raised boss at the top of the fracture plate. Once fracture has occurred, the stem and its spring stack is left, separated from the actuator column. The Terfenol-D is unloaded and returns to its original length. The spring inside the bellows ensures the valve remains open.
This work was done by Daniel Ramspacher and James (Jim) Richard of Goddard Space Flight Center. For more information, contact the GSFC Technology Transfer Office at (301) 286-5810 or This email address is being protected from spambots. You need JavaScript enabled to view it.. Refer to GSC-16965-1.