NASA’s Marshall Space Flight Center has developed novel neutron grazing incidence optics for use with small-scale portable neutron generators. The technology was developed to enable the use of commercially available neutron generators for applications requiring high flux densities, including high-performance imaging and analysis. Nested grazing incidence mirror optics, with high collection efficiency, are used to produce divergent, parallel, or convergent neutron beams. Ray tracing simulations of the system (with source-object separation of 10 m for 5 meV neutrons) show nearly an order of magnitude neutron flux increase on a 1-mm-diameter object. The technology is a result of joint development efforts between NASA and MIT researchers seeking to maximize neutron flux from diffuse sources for imaging and testing applications.

The optics are made by electroforming a nickel alloy shell over a CNC formed and polished mandrel to create a deformation-free surface.

Conventional neutron beam experiments demand high fluxes that can only be obtained at research facilities equipped with a reactor source and neutron optics. However, access to these facilities is limited. The NASA technology uses grazing incidence reflective optics to produce focused beams of neutrons from compact commercially available sources, resulting in higher flux concentrations. Neutrons are doubly reflected off of a parabolic and hyperbolic mirror at a sufficiently small angle, creating neutron beams that are convergent, divergent, or parallel. Neutron flux can be increased by concentrically nesting mirrors with the same focal length and curvature, resulting in a convergence of multiple neutron beams at a single focal point. The improved flux from the compact source may be used for non-destructive testing, imaging, and materials analysis.

The grazing incidence neutron optic mirrors are fabricated using an electroformed nickel replication technique developed by NASA and the Harvard- Smithsonian Center for Astrophysics (see figure). A machined aluminum mandrel is super-polished to a surface roughness of 3-4 angstroms root mean square and plated with layers of highly reflective nickel-cobalt alloy. Residual stresses that can cause mirror warping are eliminated by periodically reversing the anode and cathode polarity of the electroplating system, resulting in a deformation-free surface. The fabrication process has been used to produce 0.5-meter and 1.0-meter lenses.

Potential applications include nondestructive inspection for jet engine turbine blades, fuel cells, archaeological artifacts, and weld inspections; and analytical techniques for small angle neutron scattering (SANS), time-of-flight spectroscopy, convergent beam crystallography, and inelastic scattering instruments.

NASA is actively seeking licensees to commercialize this technology. Please contact Sammy A. Nabors at This email address is being protected from spambots. You need JavaScript enabled to view it. to initiate licensing discussions. Follow this link for more information: http://technology.nasa.gov/patent/TB2016/MFS-TOPS-40.