Filter disks made of glass frit have been found to be effective as means of high throughput collection of metal oxide particles, ranging in size from a few to a few hundred nanometers, produced in gas phase condensation reactors. In a typical application, a filter is placed downstream of the reactor and a valve is used to regulate the flow of reactor exhaust through the filter. The exhaust stream includes a carrier gas, particles, byproducts, and unreacted particle precursor gas. The filter selectively traps the particles while allowing the carrier gas, the byproducts, and, in some cases, the unreacted precursor, to flow through unaffected. Although the pores in the filters are much larger than the particles, the particles are nevertheless trapped to a high degree: Anecdotal information from an experiment indicates that 6-nm-diameter particles of MnO2 were trapped with >99-percent effectiveness by a filtering device comprising a glass-frit disk having pores 70 to 100 µm wide immobilized in an 8-cm-diameter glass tube equipped with a simple twist valve at its downstream end.
This work was done by John Ackerman, Dan Buttry, Geoffrey Irvine, and John Pope of Blue Sky Batteries, Inc., for Johnson Space Center. For further information, contact the Johnson Innovative Partnerships Office at (281) 483-3809. MSC-23425