Stories
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Briefs: Materials
Cryogenic fluid management (CFM) is a critical technical area that is needed for the successful development of future space exploration. A key challenge is the storability of LH2, LCH4, and LOX propellants for long...
Briefs: Manufacturing & Prototyping
Future space exploration past Earth orbit has a significant need for manufacturing in space beyond simple assembly of prefabricated parts. The next generation of very large aperture antennas will exceed...
Who's Who: Materials
Dr. Santo Padula has developed testing techniques to support the development of advanced materials like metallic foams and shape memory alloys (SMAs). SMAs...
Briefs: Materials
Aerogel-Filled Foam Core Insulation for Cryogenic Propellant Storage
Current cryogenic insulation materials suffer from various drawbacks including high cost and weight, lack of structural or load-bearing capability, fabrication complexity, and property anisotropy. A need clearly exists for lightweight thermal insulation that is isotropic and...
Briefs: Materials
Smart MMOD Thermal Blanket
This innovation provides for significantly improved protection from micrometeoroid and orbital debris (MMOD) particles, and reliably determines the location, depth, and extent of MMOD impact damage.
Briefs: Electronics & Computers
Device Accommodating Volume Expansion and Contraction for Water-Ice Phase Change Material Heat Sinks
This invention accommodates the volume expansion and contraction of water ice as it freezes and thaws, thus enabling the use of water as a phase change material (PCM) for thermal energy storage. Due to the relatively large volume expansion of water...
Briefs: Manufacturing & Prototyping
Conformal Nanotube Baffle for a Compact Coronagraph
The development of a conformal nanotube process is enabling for many applications in solar physics and space astrophysics (e.g., direct detection and imaging of exoplanets). Coronagraphs are key heliophysics instruments because they image coronal mass ejections (CMEs), which are the most energetic...
Articles: Aerospace
Modular Jet Ski: No Trailer, Affordable, High-Performance
Anders Stubkjaer BomBoard LLC Whitewater, WI
Millions of water enthusiasts have no practical and affordable...
Articles: Photonics/Optics
In Formula 1 and other autosports, weight reduction is critical to competitive advantage. A few grams saved here and a few more saved there can add up to significant savings. There is also a move...
Briefs: Test & Measurement
Guarded Flat Plate Insulation Test Cryostat
The guarded flat plate insulation test cryostat (Cryostat-500) is a boil-off calorimeter comprising a flat-bottom test apparatus for measuring the absolute thermal performance of an insulation test article. Typical dimensions allow accepting test specimens 200 mm in diameter by up to 30 mm thick. The test...
Briefs: Manufacturing & Prototyping
Flexible, Lightweight Vacuum Shell for Load-Responsive Multilayer Insulation for High Thermal Performance
Better thermal insulation is needed to insulate cryogenic propellants used by NASA for launch vehicles, spacecraft, and orbiting fuel depots. In particular, cryotank insulation during in-air pre-launch and launch ascent stages currently uses...
Briefs: Materials
Layered Composite Thermal Insulation System for Non-Vacuum Applications
Ambient air insulation systems for low-temperature (sub-ambient) applications are difficult to achieve because of moisture ingress and environmental degradation, as well as thermal stress-cracking. Most currently accepted methods for externally applied outdoor environments are...
Briefs: Materials
Toughened Uni-piece Fibrous Reinforced Oxidation-Resistant Composite (TUFROC)
TUFROC has an exposed surface edge design and an appropriate materials combination for a space vehicle that will survive the mechanical stresses induced in the initial ascent, and will subsequently survive the extreme heating and mechanically stressful environment of...
Briefs: Mechanical & Fluid Systems
Shipping Foam Designer Software
An easy-to-use design tool was developed in response to a large number of documented cases of critical (flight and ground) hardware failing after experiencing drops during commercial shipment. By entering the mass of the hardware to be protected, and the drop height, the software helps the user select the type and...
Briefs: Manufacturing & Prototyping
Low-Cost, Very Large Diamond-Turned Metal Mirror
This innovation is a method for fabricating a low-cost, lightweight, large-aperture mirror by constructing only the mirror substrate by electroforming on a master form machined from plastic foam. Electroformed tubes of the same NiP alloy are installed in the foam mirror substrate master. Installing...
Briefs: Materials
Dispersion of Carbon Nanotubes Into Polymer Matrices to Produce Unique Properties
The present invention addresses the effective dispersion of carbon nanotubes (CNTs) into polymer matrices. The nanocomposites are prepared using polymer matrices and exhibit a unique combination of properties, most notably, high retention of optical transparency in...
Briefs: Medical
Today, medical devices are made using a variety of plastic materials and manufacturing processes. Advances in plastic processing make it possible to obtain virtually any shape, form, or function. In...
Briefs: Materials
Spacecraft shielding is defined as the outer layer of a satellite or spacecraft that protects it against micrometeorite and orbital debris (MMOD), radiation damage, and...
Briefs: Information Technology
Wing Leading Edge RCC Rapid Response Damage Prediction Tool (IMPACT2)
This rapid response computer program predicts Orbiter Wing Leading Edge (WLE) damage caused by ice or foam impact during a Space Shuttle launch (Program “IMPACT2”). The program was developed after the Columbia accident in order to assess quickly WLE damage due to ice, foam,...
Briefs: Materials
Polymer-Reinforced, Non-Brittle, Lightweight Cryogenic Insulation
The primary application for cryogenic insulating foams will be fuel tank applications for fueling systems. It is crucial for this insulation to be incorporated into systems that survive vacuum and terrestrial environments. It is hypothesized that by forming an open-cell...
Briefs: Information Technology
Estimating Foreign-Object- Debris Density From Photogrammetry Data
Within the first few seconds after launch of STS-124, debris traveling vertically near the vehicle was captured on two 16-mm film cameras surrounding the launch pad. One particular piece of debris caught the attention of engineers investigating the release of the flame trench fire...
Briefs: Materials
Sprayable Aerogel Bead Compositions With High Shear Flow Resistance and High Thermal Insulation Value
A sprayable aerogel insulation has been developed that has good mechanical integrity and lower thermal conductivity than incumbent polyurethane spray-on foam insulation, at similar or lower areal densities, to prevent insulation cracking and...
Articles: Lighting
LED lighting technology has the potential to lower energy consumption and reduce maintenance costs on outdoor installations such as area lighting and parking lights, street lights and other...
Briefs: Materials
Ultra-Lightweight Nanocomposite Foams and Sandwich Structures for Space Structure Applications
Microcellular nanocomposite foams and sandwich structures have been created to have excellent electrical conductivity and radiation-resistant properties using a new method that does not involve or release any toxicity. The nanocomposite structures have...
Briefs: Materials
Over the past 30 years, significant technology gains in polymer engineering have greatly expanded the applications suited to adhesive bonding with epoxy resins. Advanced bonding...
Briefs: Information Technology
Foam-on-Tile Damage Model
An impact model was developed to predict how three specific foam types would damage the Space Shuttle Orbiter insulating tiles. The inputs needed for the model are the foam type, the foam mass, the foam impact velocity, the foam impact incident angle, the type being impacted, and whether the tile is new or aged (has flown...
Briefs: Manufacturing & Prototyping
Self-Healing, Inflatable, Rigidizable Shelter
Any manned missions to extraterrestrial locations will require shelter structures for a variety of purposes ranging from habitat to biomass production. Such shelters need to be constructed in such a way as to minimize stowed volume and payload weight. The structures must also be very durable and have...
Briefs: Green Design & Manufacturing
In order to continue human exploration, habitat systems will require special shells to protect astronauts from hostile environments. This shell consists of multiple layers that can...
Briefs: Physical Sciences
Scatterometer-Calibrated Stability Verification Method
The requirement for scatterometer-combined transmit-receive gain variation knowledge is typically addressed by sampling a portion of the transmit signal, attenuating it with a known-stable attenuation, and coupling it into the receiver chain. This way, the gain variations of the transmit and...
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Webcasts
Upcoming Webinars: Test & Measurement
Beyond AI-Copy-Paste Engineering: Advanced AI-Integration Success...
Upcoming Webinars: Energy
Battery Abuse Testing: Pushing to Failure
Upcoming Webinars: Power
A FREE Two-Day Event Dedicated to Connected Mobility
Upcoming Webinars: Test & Measurement
Choosing the Right N-Port Strategy: Multiport VNAs vs. Switch...
Upcoming Webinars: Automotive
2026 Battery & Electrification Summit (Online)
Upcoming Webinars: Manufacturing & Prototyping
The Over-Engineering Trap: Aligning Custom Equipment Specs with...

