Fabricating High-Temperature Superconducting Wires for Future Energy Generation

Researchers have fabricated the world’s highest-performing HTS wire segment while making the price-performance metric significantly more favorable. Read on to learn more.

Folded or Cut, This Lithium-Sulfur Battery Keeps Going

To address stability and safety issues, researchers have designed a lithium-sulfur battery that features an improved iron sulfide cathode. One prototype remains highly stable over 300 charge-discharge cycles, and another provides power even after being folded or cut. Read on to learn more.

Transistors Repurposed as Microchip Clock Address Security Flaws

A new approach uses commercial chip fab materials and techniques to fabricate specialized transistors to serve as the building block of the timing device. Read on to learn more.

Solid-State Lithium-Sulfur Battery Tech

Whether for large electric vehicle systems or small electronic devices, SABERS can potentially set new benchmarks in energy density and power, all while offering the utmost in safety and reliability. Read on to learn more.

Factorial’s Solid-State B-Samples Send a Message

Earlier this year, Factorial Energy CEO Siyu Huang told SAE Media her company was “very committed” to bringing solid-state battery technology to the market sooner than basically anyone...

Battery Analysis Pioneer: North America Has Five Years to Catch China

North American automakers and EV battery firms have five years to erase China’s dominance in technology and manufacturing or they may face the reality of buying...

Electrochemical Sensors Based on Enzyme-Linked Immunosorbent Assay

Researchers at NASA Ames Research Center developed an electrochemical, bead-based biological sensor based on Enzyme-Linked Immunosorbent Assay (ELISA) combining a magnetic concentration of signaling molecules and electrochemical amplification using wafer-scale fabrication of microelectrode arrays. Read on to learn more.

Machine Monitoring Enables Control of Cutting Forces

Reliable machine monitoring yields valuable real-time insights into ongoing processes; it is the basis for dependable, productive, and reproducible manufacturing and it helps machine operators to reach well-founded decisions on both short- and long-term improvements. Read on to learn more about it.

Leveraging CAD for Precision in Wide Field Star Imaging and Spectroscopy

Have you ever gazed at the vastness of the stars and wondered what else your CNC machine can create? Greg Green had the opportunity to find out when he joined the staff at the Canada-France-Hawaii Telescope (CFHT) in Waimea, Hawaii. Read on to find out what happened.

Rapidly Testing Stretchable Sensors

Engineers have developed a new technique for making wearable sensors that enables medical researchers to prototype and test new designs much faster and at a far lower cost than existing methods. Read on to learn more.

Closing the Design-to-Manufacturing Gap for Optical Devices

A new method enables optical devices that more closely match their design specifications, boosting accuracy and efficiency. Read on to learn more.

Reducing Plasma Cutting Cycle Time with a Cobot Cutter

The integration of the plasma-cutting cobot at Tank Technologies stands as a compelling example of how automation can drive efficiency, accuracy, and employee satisfaction in manufacturing. By embracing this technology, Tank Technologies has significantly improved the productivity and safety of their plasma cutting applications.

Oxygen-Free Chemical Vapor Deposition Method to Make Graphene

Engineers are poised to clean things up with an oxygen-free chemical vapor deposition (OF-CVD) method that can create high-quality graphene samples at scale. Their work directly demonstrates how trace oxygen affects the growth rate of graphene and identifies the link between oxygen and graphene quality for the first time.

Pioneering Precision: The Fusion of AI Vision and Cobots in Manufacturing

The integration of collaborative robots, or cobots, into manufacturing has revolutionized traditional processes, offering an unprecedented blend of precision, productivity, and safety. Now, with advancements in AI and visual detection systems, cobots are evolving further, equipped to adapt their actions based on visual cues. Read on to learn more.

Thicker, Denser, Better Electrodes May Hold the Key to Advanced Batteries

The improved method for fabricating battery electrodes may lead to high-performance batteries that would enable more energy-efficient EVs, as well as such benefits as enhancing power grid storage, according to Hongtao Sun, Assistant Professor of Industrial and Manufacturing Engineering at Penn State.

A New Material That Excels at Trapping Hydrogen

The advance, detailed in a paper published recently in the journal Physica Scripta, could enable more efficient compact fusion reactors that are easier to repair and maintain.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Using Kirigami to make Ultrastrong, Lightweight Structures

Using kirigami, the ancient Japanese art of folding and cutting paper, MIT researchers have now manufactured a type of high-performance architected material known as a plate lattice, on a much larger scale than scientists have previously been able to achieve by additive fabrication.

Automated Tow/Tape Placement System

NASA’s Langley Research Center has developed a simplified, tool-less automated tow/tape placement (ATP) system. This invention enables several benefits that mitigate limitations associated with conventional ATP systems. Read on to learn more.

A Lightweight Material Stronger than Steel

Scientists at the Columbia University, University of Connecticut, and the U.S. Department of Energy’s (DOE) Brookhaven National Laboratory were able to fabricate a pure form of glass and coat specialized pieces of DNA with it to create a material that was not only stronger than steel, but incredibly lightweight.

Optimizing a Chemical Vapor Deposition Process for a High-Performance Tungsten Material

To make fusion power not only physically possible but also economically possible, we need to develop high-performance fusion reactors. However, these reactors call for high-performance materials.

Zonal Electrical Architectures Cut Vehicle Wiring-System Cost, Complexity

Ultimately, zonal architectures require a fundamentally reorganized software structure that allows the OEM to independently, quickly, easily, and modularly adapt the control of the entire vehicle while minimizing the complexity in the wiring harness and the number of control devices.

Improving Battery Performance with More Efficient Electrodes

To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.

Origami-Inspired Robot Uses Single Motor for Self-Folding and Movement

Centimeter-scale walking and crawling robots are in demand both for their ability to explore tight or cluttered environments and for their low fabrication costs. Pulling from origami-inspired construction, researchers have crafted a more simplified approach to the design and fabrication of these robots.

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.

Dry Manufacturing Process for EV Batteries

Researchers continue to refine the process to improve electrochemical performance. The goal is to balance the benefits and drawbacks of the thicker electrode: It has the potential for higher energy loading and is easy to roll, but it may provide less power, since the ions have further to travel.

NASA Engineers Help Create a Virtual World of Data

NASA engineers have been trying to improve data visualization for decades. Their research, experience, and patents lead to a new method of exploring and visualizing data in VR.

Optimizing Multi-Robot Workcell Performance

One way to try to improve performance is to use multiple robots in the same workcell. In a multi-robot workcell, the tasks can be divvied up among the robots, with the expectation that the robots can perform their work concurrently and thus shorten the cycle time.