Manufacturing

Stories

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2024
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Briefs: Manufacturing & Prototyping
A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a "dirty" environment that may...
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Briefs: Electronics & Computers
An all-solid-state diffusion bonding process that exploits the eutectoid reaction between molybdenum and titanium has been developed for use in fabricating thermoelectric devices based...
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Articles: Electronics & Computers
As embedded computing systems become more powerful, so are the challenges to protect and cool the payload. In the past few years, we have seen the power of a single board increase in most...
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Briefs: Mechanical & Fluid Systems
Formation-Initialization Algorithm for N Spacecraft
A paper presents an algorithm to initialize a formation of N distributed spacecraft in deep space. Such formations will enable variable-baseline interferometers in future NASA missions designed to study the structure and origin of the universe. The algorithm described in the paper reflects some...
Briefs: Manufacturing & Prototyping
An automated apparatus has been designed and constructed that enables the automated lay-up of composite structures incorporating films, foils, and adhesives during the...
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Application Briefs: Photonics/Optics
Optical and optoelectronic (OE) devices are being rapidly integrated into many facets of everyday life. From telecommunications to sensor applications, these devices are expected to perform...
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Articles: Photonics/Optics
The high-power laser diode market has grown rapidly in the last twelve months, a trend that is set to continue throughout 2006 and beyond. The global market for laser systems is forecast to grow by 8% in...
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Briefs: Mechanical & Fluid Systems
Designers often turn to self-clinching fasteners when they need a practical method to provide threads in thin metal sheets. The fasteners install permanently, reduce hardware, and promote thinner...
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Briefs: Manufacturing & Prototyping
Automated Solvent Seaming of Large Polyimide Membranes
A solvent-based welding process enables the joining of precise, cast polyimide membranes at their edges to form larger precise membranes. The process creates a homogeneous, optical - quality seam between abutting membranes, with no overlap and with only a very localized area of figure...
Briefs: Physical Sciences
In one of the first real-world applications of photonic crystals, two companies partnered to produce a photonic crystal enhanced (PCE) micro-hotplate device with...
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Briefs: Information Technology
Generating Solid Models From
A method of generating solid models of terrain involves the conversion of topographical data into a form useable by a rapid-prototyping (RP) machine. The method was developed to enable the use of the RP machine to make solid models of Martian terrain from Mars Orbiter laser-altimeter topographical data. The method is...
Briefs: Mechanical & Fluid Systems
A versatile mobile telerobot, denoted the magnetically attached multifunction maintenance rover (MAGMER), has been proposed for use in the inspection and maintenance of the surfaces of...
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Briefs: Materials
Modifications of a Composite-Material Combustion Chamber
Two short reports discuss modifications of a small, lightweight combustion chamber that comprises a carbon/carbon composite outer shell and an iridium/rhenium inner liner. The first report discusses chamber design modifications made as results of hot-fire tests and post-test characterization....
Briefs: Materials
Brazing SiC/SiC Composites to Metals
Experiments have shown that active brazing alloys (ABAs) can be used to join SiC/SiC composite materials to metals, with bond strengths sufficient for some structural applications. The SiC/SiC composite coupons used in the experiments were made from polymer-based SiC fiber preforms that were chemical-vapor-...
Briefs: Manufacturing & Prototyping
An improved method of fabricating joints between metal and carbon-fiber-based composite materials in lightweight radiators and heat sinks has been devised. Carbon-fiber-based composite...
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Briefs: Manufacturing & Prototyping
For every challenge that may arise when attaching metal or plastic components, a hardware solution usually can be found. When permanently installed threaded hardware is...
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Briefs: Materials
A proposed thermal-bonding technique would make it possible to join or separate thermoplastic parts quickly and efficiently. The technique would eliminate the need for conventional...
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Briefs: Photonics/Optics
The thinning stage of the postfabrication process reported in the immediately preceding article is notable in its own right. Although the thinning process was described in the preceding...
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Briefs: Manufacturing & Prototyping
Flexible heat pipes of an improved type are fabricated as layers of different materials laminated together into vacuum-tight sheets or tapes. In comparison with prior flexible heat pipes, these flexible heat...
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Briefs: Mechanical & Fluid Systems
The figure presents selected views of a modular rake of 17 pitot probes for measuring both transient and steady-state pressures in a supersonic wind tunnel. In addition to pitot tubes visible in the figure, the...
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Briefs: Electronics & Computers
A simple technique has been devised to reduce the number of lead wires needed to connect an array of thermocouples to the instruments (e.g., voltmeters) used to read their output voltages....
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Briefs: Mechanical & Fluid Systems
Folded horns have been conceived as alternatives to straight horns used as resonators and strain amplifiers in power ultrasonic systems. Such systems are used for cleaning, welding,...
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Briefs: Manufacturing & Prototyping
A process for transferring an entire wafer-level micromachined silicon structure for mating with and bonding to another such structure has been devised. This process is intended...
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Briefs: Manufacturing & Prototyping
Nielsen Engineering & Research (NEAR) recently developed an ultrathin data acquisition system for use in turbomachinery testing at NASA Glenn Research Center. This system integrates a microelectro-...
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Briefs: Manufacturing & Prototyping
A micromachining-based fabrication process has been proposed for low-volume production of copies of a mesoscale vibratory gyroscope. The process would include steps of photolithography,...
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Briefs: Materials
Pipes made of graphite-fiber/epoxymatrix composites have been shown to be suitable as conduits for liquid hydrogen. Conceived for as replacements for heavier metallic liquid-hydrogen feedlines in...
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Briefs: Mechanical & Fluid Systems
Emergency Tether-Deployment-and-Recoil-Mitigating Systems
A report describes an emergency tether-deployment (ETD) system designed to minimize the harm caused by two events that can occur during deployment of tethered payloads from a space shuttle in orbit. One such event is snagging of the tether during payout while the payload is near the shuttle,...
Briefs: Materials
A γ titanium aluminide alloy produced by a powder-metal (PM) process, and techniques for fabricating sheets and sheet-metal components from the alloy, have been developed. The alloy and...
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Briefs: Materials
Flexible, compact, hermetically sealed piezoceramic actuators with robust electrical leads have been developed for use in actively controlling aerostructures to suppress noise, vibration, and flutter on...
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