NASA's Marshall Space Flight Center is developing an improved joining technology called thermal stir welding that improves upon fusion welding and friction stir welding. This new technology enables a superior joining method by allowing manufacturers to join dissimilar materials and to weld at high rates. NASA's...

Capillary columns offer challenges in gas chromatography (GC) work due to their small size and fragile nature. Typical repair techniques to join two capillary columns require cumbersome metal fittings. This solution is not applicable in...

Advanced composite materials processable by cost-effective manufacturing play an important role in developing lightweight structures for future space and planetary exploration missions. With the growing demand for improved performance in the...

In a structural cold plate, typically there is a structural member such as a honeycomb panel or a brazed sandwich assembly that provides the structural strength, and at least one cold plate that cools equipment attached to the structural member. The cold plate...

Ceramic Column Grid Array (CCGA) packages have been increasing in use based on advantages such as high interconnect density, very good thermal and electrical performance, compatibility with standard surface-mount packaging assembly processes,...

Multi-element compounds have been used ubiquitously in various applications, including electronics, optics, opto-electronics, thermoelectrics, superconductivity, and the recently developed application of spintronics. Besides being the main components of some of...

This innovation integrates existing highperformance metallic materials and manufacturing technologies (all of which are now certified and used to produce thinner stiffened panels for launch vehicle structures) in a novel manner to allow fabrication of more structurally efficient...

Thermal spray coating is not a new process. There are different techniques utilized that depend on the objective function of the coating, the environment to which the coated piece will be subjected, and the coating material used. In any application, quality is ultimately measured by how...

The current installation method for tall, stacked capacitors is very cumbersome because the lead form is very sharp and prone to solder cracking due to thermal cycling. An astringent installation process was developed to obtain the best chance of a successful solder joint with a proper heel fillet so the...

The controlled organization of inorganic materials into multi-dimensional addressable arrays is the foundation for logic and memory devices, as well as other nonlinear optical and sensing devices. Many of these devices are currently fabricated using...

An enterprise middleware solution allows disparate information technology (IT) systems to be integrated into one seamless, efficient system. As software and database platforms continue to develop at an accelerated pace, legacy systems can be a drain on resources, requiring complex workarounds and major code...

Jeff Ding developed Ultrasonic Stir Welding (USW) to join large pieces of very high‑strength metals, such as titanium and Inconel. The solid-state weld process improves the current Thermal Stir Welding process by adding high-power ultrasonic (HPU) energy at 20 kHz...

This invention establishes a process to define a viable self-reacting friction stir weld (SR-FSW) schedule (parameter settings) for a given material combination. The focus of this process results in a SR-FSW schedule that is insensitive to intentional changes or normal process...