Carbon Nanotube Purification

This non-invasive method cleans and purifies carbon nanotubes without the use of toxic chemicals.

Development of carbon nanotubes (CNTs), including single-wall and multi-wall nanotubes and nanofibers, into useful devices requires fabrication of CNTs that are relatively free from process residues such as amorphous carbon and metallic particles that are not part of a CNT array grown on a (coated) substrate. Conventional techniques for removal of amorphous carbon and other residues often use one of several techniques. One technique uses post-growth thermal or plasma cleaning of the amorphous carbon with Ox (x=2), which non-selectively attacks the CNT material as well as the amorphous carbon. Metal contaminants are removed using an acid bath, which is again a non-selective process and requires disposal of the strong acids and contaminant removal byproducts. A second technique uses certain toxic gases, such as halogens, to remove the amorphous carbon and other residues. This approach requires disposal of one or more hazardous substances and often requires many hours to complete. A third approach requires holding the amorphous carbon and CNTs in a heated Ox atmosphere for several hours, in order to limit the damage to the CNTs.

Posted in: Briefs, TSP, Mechanical Components

Passive High-Temperature Sealing Device

This device can stop the flow of gas or liquid in conditions of sudden overheating.

Asealing device was developed that acts as a high-temperature shutoff valve for pipes and ducts. The device is an annular ring that can be slipped over the outside of the pipe (or built into a flanged spool piece). The cavity inside the device is filled with a gas, liquid, or even a solid. When exposed to an elevated temperature, the material in the cavity expands, providing sufficient inward force to collapse the thinner process pipe wall, stopping flow within the pipe.

Posted in: Briefs, Mechanical Components, Thermodynamics, Thermodynamics, Seals and gaskets

Tamper-Indicating Bolt

This system detects whether tampering has occurred in a container or compartment during storage or transport.

In storage and/or transport of certain items, the ability to detect tampering with a container or compartment for such items can be necessary and valuable. In the transport of hazardous substances or nuclear materials (including fuels and/or radioactive waste), there are particularly stringent requirements to ensure integrity as well as safe transport and storage of materials. A retailer shipping inventory may need to know whether tampering with the container has occurred during transport to determine if shipment is original and complete.

Posted in: Briefs, Mechanical Components, Logistics, Containers, Packaging, Fasteners, Quality control, Quality control, Safety testing and procedures

Warming Up to Cold Forming: An Alternative to Precision Machining?

Designing and manufacturing complex, precision parts can be difficult and costly. Often, Engineers default to traditional machining when designing precision metal parts, but are there other methods that are better suited? Find out if cold forming is the right manufacturing capability for your next project in this 30-minute high-level introduction.

Posted in: On-Demand Webinars, Mechanical Components

Omni Jaw 5™ Powered Protrusion Cutter

With an interchangeable jaw, the tool can be used as a bolt cutter, punch, or shear.

In many manufacturing and construction activities, it is frequently necessary to remove a protrusion of material from a component or from a substrate surface. These removal operations include clipping the head off a bolt, or removing a nut, rivet, weld bead, or temporary assembly alignment tab from a substrate surface of assembled components. These operations may be required during normal assembly, during demolition of equipment or facilities, or during product repair or manufacturing rework activities.

Posted in: Briefs, Mechanical Components, Maintenance, Repair and Service Operations, Maintenance, repair, and service operations, Tools and equipment, Assembling, Cutting

Water-Saving Firefighting Nozzle

This nozzle extinguishes fires faster and with far less water than existing systems.

Fluorocarbon-based fire extinguishing agents are environmentally harmful since they cause depletion of the Earth's ozone layer. Fine Water Mist (FWM)-type systems have very favorable characteristics as replacements for existing Halon systems. Typically, these systems include nozzles for creating misting fluids using pressurized gas, and continue to show favor as a mechanism for fire prevention. In these systems, a liquid is typically directed into a central bore of the nozzle, which directs a flow of high-velocity gas. In some nozzles, the velocity and pressure of the gas are increased in a narrowed throat area of the bore, causing the atomization of the fluid into small droplets as the gas travels through the nozzle.

Posted in: Briefs, Mechanical Components

Sandia Cooler

Applications include laptops and other electronic devices, automotive, appliances, and any device comprising one or more forced-air exchangers.

Heat exchangers are used for the transfer of heat between two or more media. The media may be separated by a solid wall so that they never mix, or they may be in direct contact. Heat exchangers may be used in HVAC systems, power plants, and mechanical devices and systems that require heat transfer. Examples of systems where heat dissipation would be desirable are various electromechanical systems, and electronics applications such as conventional computing systems. In a typical computing system that includes a CPU, one or more memory devices, and other circuitry, cooling of the CPU in particular may be an important design consideration.

Posted in: Briefs, Mechanical Components

Ruck Dock Load Carriage Connector System

This device is used by civilians and military personnel who wear heavy backpacks, such as campers, rangers, firefighters, hikers, and soldiers.

Soldiers, civilians engaged in activities such as hiking, and public safety personnel engaged in search and rescue missions all require reliable systems for the effective carriage of necessary equipment. The most simplistic backpacks and rucksacks often do not incorporate a frame or other rigid load-distribution structure. Such frameless packs are suitable only for relatively light loads, as the bulk of the weight is transferred solely at two points: the shoulders of the user. Additionally, without auxiliary mounting points, the frameless backpack is subject to significant bouncing or swaying as the user runs or jumps.

Posted in: Briefs, Mechanical Components

Reducing Inaccuracies in Force/Haptic Feedback Systems

This novel algorithm automatically compensates for the errors introduced by physical factors, enabling the control system to adjust the applied force accurately.

Researchers at NASA's Armstrong Flight Research Center have developed a new technology to reduce inaccuracies in force/haptic feedback devices and systems. Used at NASA in aircraft simulations for force feedback pilot controls, these systems involve a servomotor applying precise force to a specific point based on very accurate measurements. However, because the force instrumentation often cannot be placed directly at the point of interest, a mechanical assembly is used, linking the force transducer to the target point. Unfortunately, this mechanical assembly introduces inaccuracies due to its own forces of gravity, friction, and inertia.

Posted in: Briefs, Mechanical Components, Computer simulation, Flight control systems, Flight control systems, Reliability, Reliability

Electromagnetic Actuator Decouples Linear and Rotary Motions

A lightweight module for rapid, accurate, and versatile positioning of semiconductor chips features a novel electromechanical actuator that can move objects both linearly and rotationally. The technology was developed by researchers at the A*STAR Singapore Institute of Manufacturing Technology (A*STAR SIMTech) and National University of Singapore (SIMTech-NUS) Joint Lab.

Posted in: INSIDER, Industrial Controls & Automation, Manufacturing & Prototyping, Mechanical Components, Motion Control, Positioning Equipment

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